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IAC Assessment: IA0273
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IAC Assessment: IA0273
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IAC Center Iowa State University
Assessment Year 2001
Principal Product corrugated medium
NAICS n/a
SIC 2679 - Converted Paper Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 130,680
Annual Production 80,800 Tons
Production Hrs. Annual 8,736
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,260,280 53,185,680 kWh $0.02
Electricity Demand $12 45,096 kW-months/year $0.00
Natural Gas $3,975,002 1,008,900 MMBtu $3.94
TOTAL ENERGY COSTS $5,236,661
RECOMMENDED SAVINGS* $134,220 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $107,653
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$82,252
Cost:
-
$48,703 1,963,840 $33,549 2,698 - - - - $48,703
1,963,840
kWh
$33,549
2,698
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$25,087
Cost:
$2,000
- - - - $25,087 6,335 - - -
-
kWh
-
-
kW-months/year
$25,087
6,335
MMBtu
-
-
Tgal
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$6,681
Cost:
$1,205
- - - - $6,681 1,687 - - -
-
kWh
-
-
kW-months/year
$6,681
1,687
MMBtu
-
-
Tgal
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,752
Cost:
$600
- - - - $2,752 695 - - -
-
kWh
-
-
kW-months/year
$2,752
695
MMBtu
-
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,596
Cost:
$414
$3,895 157,069 $2,701 217 - - - - $3,895
157,069
kWh
$2,701
217
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,550
Cost:
$190
$2,102 84,739 $1,448 116 - - - - $2,102
84,739
kWh
$1,448
116
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,769
Cost:
-
$2,232 89,980 $1,537 124 - - - - $2,232
89,980
kWh
$1,537
124
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,761
Cost:
$2,230
$821 33,104 $940 76 - - - - $821
33,104
kWh
$940
76
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$292
Cost:
$900
$292 11,763 - - - - - - $292
11,763
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$1,480
Cost:
$2,188
$(-93) (-3,744) $(-90) (-7) - - $1,663 11,305,370 $(-93)
(-3,744)
kWh
$(-90)
(-7)
kW-months/year
-
-
MMBtu
$1,663
11,305,370
Tgal
TOTAL RECOMMENDED Savings:
$134,220
Cost:
$9,727
$57,952 2,336,751 $40,085 3,224 $34,520 8,717 $1,663 11,305,370 $57,952
2,336,751
kWh
$40,085
3,224
kW-months/year
$34,520
8,717
MMBtu
$1,663
11,305,370
Tgal
TOTAL IMPLEMENTED Savings:
$107,653
Cost:
$5,539
$58,045 2,340,495 $40,175 3,231 $9,433 2,382 - - $58,045
2,340,495
kWh
$40,175
3,231
kW-months/year
$9,433
2,382
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal