Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Iowa State University |
|---|---|
| Assessment Year | 2001 |
| Principal Product | injected molded plastic parts |
| NAICS | n/a |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 165 |
| Plant Area (Sq.Ft.) | 130,000 |
| Annual Production | 15,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | IA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $254,341 | 9,288,000 | kWh | $0.03 |
| Electricity Demand | $226,401 | 19,536 | kW-months/year | $11.59 |
| Natural Gas | $43,091 | 4,745 | MMBtu | $9.08 |
| TOTAL ENERGY COSTS | $525,301 | |||
| RECOMMENDED SAVINGS* | $80,540 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $17,246 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Personnel Changes | Electricity Usage | Electricity Demand | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $5,809 Cost: $382 |
$3,776 | 137,795 | $2,033 | 188 | - | - |
$3,776 137,795 kWh |
$2,033 188 kW-months/year |
- - $ |
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| 02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,219 Cost: $1,450 |
$792 | 28,908 | $427 | 40 | - | - |
$792 28,908 kWh |
$427 40 kW-months/year |
- - $ |
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| 03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $960 Cost: $147 |
$623 | 22,746 | $337 | 31 | - | - |
$623 22,746 kWh |
$337 31 kW-months/year |
- - $ |
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| 04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $4,724 Cost: $10,962 |
$2,729 | 99,594 | $1,995 | 185 | - | - |
$2,729 99,594 kWh |
$1,995 185 kW-months/year |
- - $ |
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| 05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $3,769 Cost: $700 |
$2,448 | 89,352 | $1,321 | 122 | - | - |
$2,448 89,352 kWh |
$1,321 122 kW-months/year |
- - $ |
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| 06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,919 Cost: - |
$1,896 | 69,204 | $1,023 | 95 | - | - |
$1,896 69,204 kWh |
$1,023 95 kW-months/year |
- - $ |
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| 07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $3,067 Cost: - |
$1,940 | 70,799 | $1,127 | 104 | - | - |
$1,940 70,799 kWh |
$1,127 104 kW-months/year |
- - $ |
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| 08: 2.7227 USE WATER ON AIR CONDITIONING EXCHANGER TO IMPROVE HEAT TRANSFER AND INCREASE AIR CONDITIONER EFFICIENCY |
Savings: $722 Cost: $496 |
$230 | 8,397 | $492 | 46 | - | - |
$230 8,397 kWh |
$492 46 kW-months/year |
- - $ |
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| 09: 2.7316 CENTRALIZE CONTROL OF EXHAUST FANS TO ENSURE THEIR SHUTDOWN, OR ESTABLISH PROGRAM TO ENSURE MANUAL SHUTDOWN |
Savings: $21 Cost: $100 |
$21 | 767 | - | - | - | - |
$21 767 kWh |
- - kW-months/year |
- - $ |
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| 10: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL |
Savings: $57,330 Cost: $21,000 |
- | - | - | - | $57,330 | - |
- - kWh |
- - kW-months/year |
$57,330 - $ |
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| TOTAL RECOMMENDED |
Savings: $80,540 Cost: $35,237 |
$14,455 | 527,562 | $8,755 | 811 | $57,330 | - | $14,455 527,562 kWh |
$8,755 811 kW-months/year |
$57,330 - $ |
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| TOTAL IMPLEMENTED |
Savings: $17,246 Cost: $1,725 |
$10,913 | 398,293 | $6,333 | 586 | - | - | $10,913 398,293 kWh |
$6,333 586 kW-months/year |
- - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Personnel Changes | Electricity Usage | Electricity Demand | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||