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IAC Assessment: IA0276
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IAC Assessment: IA0276
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IAC Center Iowa State University
Assessment Year 2001
Principal Product envelopes
NAICS n/a
SIC 2677 - Envelopes
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 88,000
Annual Production 870,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,275 2,901,750 kWh $0.03
Electricity Demand $38,060 6,372 kW-months/year $5.97
Natural Gas $10,974 2,237 MMBtu $4.91
TOTAL ENERGY COSTS $150,854
RECOMMENDED SAVINGS* $42,676 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,723
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,091
Cost:
$4,156
- - - - $7,091 1,407 - - - - -
-
kWh
-
-
kW-months/year
$7,091
1,407
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,778
Cost:
$194
$1,445 62,837 $1,333 121 - - - - - - $1,445
62,837
kWh
$1,333
121
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,246
Cost:
$860
$652 28,335 $594 54 - - - - - - $652
28,335
kWh
$594
54
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$248
Cost:
$25
$129 5,616 $119 11 - - - - - - $129
5,616
kWh
$119
11
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,758
Cost:
$8,122
$2,449 106,470 $2,309 210 - - - - - - $2,449
106,470
kWh
$2,309
210
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,820
Cost:
$4,156
- - - - $3,820 758 - - - - -
-
kWh
-
-
kW-months/year
$3,820
758
MMBtu
-
-
$
-
-
$
07: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$2,964
Cost:
$200
- - - - - - - - $2,964 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$2,964
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,977
Cost:
-
$1,027 44,647 $950 86 - - - - - - $1,027
44,647
kWh
$950
86
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$1,674
Cost:
$4,000
$1,674 72,804 - - - - - - - - $1,674
72,804
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$16,120
Cost:
$25,000
- - - - - - $16,120 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,120
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$42,676
Cost:
$46,713
$7,376 320,709 $5,305 482 $10,911 2,165 $16,120 - $2,964 - $7,376
320,709
kWh
$5,305
482
kW-months/year
$10,911
2,165
MMBtu
$16,120
-
$
$2,964
-
$
TOTAL IMPLEMENTED Savings:
$13,723
Cost:
$9,376
$5,573 242,289 $5,186 471 - - - - $2,964 - $5,573
242,289
kWh
$5,186
471
kW-months/year
-
-
MMBtu
-
-
$
$2,964
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes