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IAC Assessment: IA0277
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IAC Assessment: IA0277
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IAC Center Iowa State University
Assessment Year 2001
Principal Product industrial hoses, rubber sheets
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 230,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $411,200 19,444,800 kWh $0.02
Electricity Demand $276,846 34,308 kW-months/year $8.07
Natural Gas $168,506 32,720 MMBtu $5.15
Fuel Oil #6 $160,568 33,753 MMBtu $4.76
TOTAL ENERGY COSTS $1,072,085
RECOMMENDED SAVINGS* $276,496 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,195
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,148
Cost:
$36,193
$6,456 308,921 $3,692 463 - - - - $6,456
308,921
kWh
$3,692
463
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,129
Cost:
-
$756 36,164 $373 47 - - - - $756
36,164
kWh
$373
47
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,257
Cost:
$3,259
$2,257 107,997 - - - - - - $2,257
107,997
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,705
Cost:
$761
$5,720 273,667 $2,985 374 - - - - $5,720
273,667
kWh
$2,985
374
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,554
Cost:
$580
$2,329 111,441 $1,225 154 - - - - $2,329
111,441
kWh
$1,225
154
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,422
Cost:
$40
$934 44,676 $488 61 - - - - $934
44,676
kWh
$488
61
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,556
Cost:
-
$5,984 286,331 $3,572 448 - - - - $5,984
286,331
kWh
$3,572
448
kW-months/year
-
-
MMBtu
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,004
Cost:
$5,000
- - - - $3,004 596 - - -
-
kWh
-
-
kW-months/year
$3,004
596
MMBtu
-
-
$
09: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,357
Cost:
$2,400
- - - - $2,357 468 - - -
-
kWh
-
-
kW-months/year
$2,357
468
MMBtu
-
-
$
10: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$234,364
Cost:
$136,500
- - - - - - $234,364 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$234,364
-
$
TOTAL RECOMMENDED Savings:
$276,496
Cost:
$184,733
$24,436 1,169,197 $12,335 1,547 $5,361 1,064 $234,364 - $24,436
1,169,197
kWh
$12,335
1,547
kW-months/year
$5,361
1,064
MMBtu
$234,364
-
$
TOTAL IMPLEMENTED Savings:
$15,195
Cost:
$8,161
$6,476 309,831 $3,358 421 $5,361 1,064 - - $6,476
309,831
kWh
$3,358
421
kW-months/year
$5,361
1,064
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes