Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Iowa State University |
|---|---|
| Assessment Year | 2002 |
| Principal Product | pressure formed plastic parts |
| NAICS | n/a |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 104 |
| Plant Area (Sq.Ft.) | 85,300 |
| Annual Production | 85,000 Pieces |
| Production Hrs. Annual | 6,240 |
| Location (State) | IA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $121,440 | 3,504,400 | kWh | $0.03 |
| Electricity Demand | $49,896 | 10,584 | kW-months/year | $4.71 |
| Natural Gas | $4,499 | 560 | MMBtu | $8.03 |
| TOTAL ENERGY COSTS | $188,223 | |||
| RECOMMENDED SAVINGS* | $195,960 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $6,909 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Other Liquid (haz) | Personnel Changes | Ancillary Material Cost | Primary Product | Electricity Usage | Electricity Demand | Other Liquid (haz) | Personnel Changes | Ancillary Material Cost | Primary Product | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | gal | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,761 Cost: $311 |
$1,400 | 40,572 | $361 | 78 | - | - | - | - | - | - | - | - |
$1,400 40,572 kWh |
$361 78 kW-months/year |
- - gal |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $703 Cost: $18 |
$560 | 16,224 | $143 | 31 | - | - | - | - | - | - | - | - |
$560 16,224 kWh |
$143 31 kW-months/year |
- - gal |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $665 Cost: $288 |
$528 | 15,302 | $137 | 30 | - | - | - | - | - | - | - | - |
$528 15,302 kWh |
$137 30 kW-months/year |
- - gal |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $2,428 Cost: $7,280 |
$1,751 | 50,752 | $677 | 146 | - | - | - | - | - | - | - | - |
$1,751 50,752 kWh |
$677 146 kW-months/year |
- - gal |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $791 Cost: - |
$629 | 18,221 | $162 | 35 | - | - | - | - | - | - | - | - |
$629 18,221 kWh |
$162 35 kW-months/year |
- - gal |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED |
Savings: $2,183 Cost: $4,500 |
$2,183 | 73,991 | - | - | - | - | - | - | - | - | - | - |
$2,183 73,991 kWh |
- - kW-months/year |
- - gal |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $730 Cost: - |
$580 | 16,799 | $150 | 32 | - | - | - | - | - | - | - | - |
$580 16,799 kWh |
$150 32 kW-months/year |
- - gal |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT |
Savings: $779 Cost: $2,494 |
- | - | - | - | $34 | 720 | $711 | - | $34 | - | - | - |
- - kWh |
- - kW-months/year |
$34 720 gal |
$711 - $ |
$34 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT |
Savings: $185,920 Cost: $30,000 |
- | - | - | - | - | - | - | - | - | - | $185,920 | - |
- - kWh |
- - kW-months/year |
- - gal |
- - $ |
- - $ |
$185,920 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $195,960 Cost: $44,891 |
$7,631 | 231,861 | $1,630 | 352 | $34 | 720 | $711 | - | $34 | - | $185,920 | - | $7,631 231,861 kWh |
$1,630 352 kW-months/year |
$34 720 gal |
$711 - $ |
$34 - $ |
$185,920 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $6,909 Cost: $7,593 |
$5,320 | 164,885 | $810 | 175 | $34 | 720 | $711 | - | $34 | - | - | - | $5,320 164,885 kWh |
$810 175 kW-months/year |
$34 720 gal |
$711 - $ |
$34 - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | gal | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Other Liquid (haz) | Personnel Changes | Ancillary Material Cost | Primary Product | Electricity Usage | Electricity Demand | Other Liquid (haz) | Personnel Changes | Ancillary Material Cost | Primary Product | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||