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IAC Assessment: IA0289
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IAC Assessment: IA0289
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IAC Center Iowa State University
Assessment Year 2002
Principal Product Procesed turkey products
NAICS n/a
SIC 2015 - Poultry Slaughtering And Processing
Sales $100,000,000-$500,000,000
# of Employees 936
Plant Area (Sq.Ft.) 240,446
Annual Production 112,500 Tons
Production Hrs. Annual 6,000
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $830,915 27,532,800 kWh $0.03
Electricity Demand $490,037 58,560 kW-months/year $8.37
Natural Gas $759,747 134,764 MMBtu $5.64
TOTAL ENERGY COSTS $2,516,700
RECOMMENDED SAVINGS* $129,689 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,222
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,161
Cost:
$313
$2,033 67,980 $1,128 136 - - - - - - - - $2,033
67,980
kWh
$1,128
136
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,061
Cost:
$20
$682 22,800 $379 46 - - - - - - - - $682
22,800
kWh
$379
46
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,500
Cost:
-
$3,534 118,200 $1,966 236 - - - - - - - - $3,534
118,200
kWh
$1,966
236
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,641
Cost:
$19,029
$4,057 135,683 $2,584 311 - - - - - - - - $4,057
135,683
kWh
$2,584
311
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$380
Cost:
$532
$380 12,708 - - - - - - - - - - $380
12,708
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,026
Cost:
-
$3,871 129,480 $2,155 259 - - - - - - - - $3,871
129,480
kWh
$2,155
259
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$8,655
Cost:
$1,000
- - - - $8,655 1,639 - - - - - - -
-
kWh
-
-
kW-months/year
$8,655
1,639
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
08: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$2,260
Cost:
$2,000
- - - - $2,260 428 - - - - - - -
-
kWh
-
-
kW-months/year
$2,260
428
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
09: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$95,697
Cost:
$127,000
$(-2,153) (-72,000) $(-150) (-18) - - - - $98,000 - - - $(-2,153)
(-72,000)
kWh
$(-150)
(-18)
kW-months/year
-
-
MMBtu
-
-
Tgal
$98,000
-
$
-
-
Tgal
10: 3.4151 MINIMIZE WATER USAGE Savings:
$308
Cost:
$100
- - - - - - $305 192,000 - - $3 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$305
192,000
Tgal
-
-
$
$3
-
Tgal
TOTAL RECOMMENDED Savings:
$129,689
Cost:
$149,994
$12,404 414,851 $8,062 970 $10,915 2,067 $305 192,000 $98,000 - $3 - $12,404
414,851
kWh
$8,062
970
kW-months/year
$10,915
2,067
MMBtu
$305
192,000
Tgal
$98,000
-
$
$3
-
Tgal
TOTAL IMPLEMENTED Savings:
$4,222
Cost:
$333
$2,715 90,780 $1,507 182 - - - - - - - - $2,715
90,780
kWh
$1,507
182
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption