Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Iowa State University |
|---|---|
| Assessment Year | 2002 |
| Principal Product | Grey iron and ductile iron castings |
| NAICS | n/a |
| SIC | 3321 - Gray And Ductile Iron Foundries |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 400 |
| Plant Area (Sq.Ft.) | 1,100,000 |
| Annual Production | 69,000 Tons |
| Production Hrs. Annual | 4,160 |
| Location (State) | IA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $4,716,139 | 246,768,853 | kWh | $0.02 |
| Electricity Demand | $4,061,985 | 660,900 | kW-months/year | $6.15 |
| Natural Gas | $3,914,141 | 847,238 | MMBtu | $4.62 |
| TOTAL ENERGY COSTS | $12,692,265 | |||
| RECOMMENDED SAVINGS* | $130,426 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $41,976 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Increase in Production | Electricity Usage | Electricity Demand | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $7,977 Cost: $829 |
$3,668 | 192,029 | $4,309 | 554 | - | - |
$3,668 192,029 kWh |
$4,309 554 kW-months/year |
- - % |
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| 02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $190 Cost: $25 |
$87 | 4,576 | $103 | 13 | - | - |
$87 4,576 kWh |
$103 13 kW-months/year |
- - % |
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| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $4,829 Cost: $13,425 |
$2,067 | 108,235 | $2,762 | 355 | - | - |
$2,067 108,235 kWh |
$2,762 355 kW-months/year |
- - % |
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| 04: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $1,312 Cost: $2,128 |
$1,312 | 68,716 | - | - | - | - |
$1,312 68,716 kWh |
- - kW-months/year |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $18,198 Cost: $2,970 |
$8,367 | 438,048 | $9,831 | 1,264 | - | - |
$8,367 438,048 kWh |
$9,831 1,264 kW-months/year |
- - % |
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| 06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $29,170 Cost: $18,259 |
$18,723 | 980,244 | $10,447 | 1,343 | - | - |
$18,723 980,244 kWh |
$10,447 1,343 kW-months/year |
- - % |
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| 07: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $68,750 Cost: $58,676 |
- | - | - | - | $68,750 | - |
- - kWh |
- - kW-months/year |
$68,750 - % |
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| TOTAL RECOMMENDED |
Savings: $130,426 Cost: $96,312 |
$34,224 | 1,791,848 | $27,452 | 3,529 | $68,750 | - | $34,224 1,791,848 kWh |
$27,452 3,529 kW-months/year |
$68,750 - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $41,976 Cost: $32,513 |
$24,458 | 1,280,508 | $17,518 | 2,252 | - | - | $24,458 1,280,508 kWh |
$17,518 2,252 kW-months/year |
- - % |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Increase in Production | Electricity Usage | Electricity Demand | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||