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IAC Assessment: IA0293
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IAC Assessment: IA0293
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IAC Center Iowa State University
Assessment Year 2002
Principal Product Automotive Stampings
NAICS n/a
SIC 3465 - Automotive Stampings
Sales $50,000,000-$100,000,000
# of Employees 348
Plant Area (Sq.Ft.) 200,000
Annual Production 45,000 Tons
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $208,511 9,250,776 kWh $0.02
Electricity Demand $291,208 18,792 kW-months/year $15.50
Natural Gas $181,954 20,326 MMBtu $8.95
TOTAL ENERGY COSTS $685,953
RECOMMENDED SAVINGS* $25,108 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,438
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,150
Cost:
$1,034
$3,077 136,750 $4,073 263 $3,077
136,750
kWh
$4,073
263
kW-months/year
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,893
Cost:
$224
$1,238 55,035 $1,655 107 $1,238
55,035
kWh
$1,655
107
kW-months/year
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,458
Cost:
$46
$44 1,949 $1,414 91 $44
1,949
kWh
$1,414
91
kW-months/year
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,332
Cost:
-
$1,867 82,986 $2,465 159 $1,867
82,986
kWh
$2,465
159
kW-months/year
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,111
Cost:
$6,493
$1,266 56,266 $1,845 119 $1,266
56,266
kWh
$1,845
119
kW-months/year
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$261
Cost:
$333
$261 11,615 - - $261
11,615
kWh
-
-
kW-months/year
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,134
Cost:
-
$1,348 59,904 $1,786 115 $1,348
59,904
kWh
$1,786
115
kW-months/year
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,769
Cost:
$41
$1,191 52,915 $1,578 102 $1,191
52,915
kWh
$1,578
102
kW-months/year
TOTAL RECOMMENDED Savings:
$25,108
Cost:
$8,171
$10,292 457,420 $14,816 956 $10,292
457,420
kWh
$14,816
956
kW-months/year
TOTAL IMPLEMENTED Savings:
$13,438
Cost:
$1,591
$5,924 263,304 $7,514 485 $5,924
263,304
kWh
$7,514
485
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand