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IAC Assessment: IA0294
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IAC Assessment: IA0294
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IAC Center Iowa State University
Assessment Year 2002
Principal Product precooked meat products
NAICS n/a
SIC 2013 - Sausages And Other Prepared Meats
Sales $100,000,000-$500,000,000
# of Employees 374
Plant Area (Sq.Ft.) 180,000
Annual Production 7,332,000 Pounds
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $521,569 19,323,480 kWh $0.03
Electricity Demand $150,560 33,140 kW-months/year $4.54
Natural Gas $545,562 112,640 MMBtu $4.84
TOTAL ENERGY COSTS $1,377,453
RECOMMENDED SAVINGS* $29,855 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,510
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,396
Cost:
$581
$1,012 50,110 $384 96 - - - - - - $1,012
50,110
kWh
$384
96
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$999
Cost:
$241
$725 35,871 $274 68 - - - - - - $725
35,871
kWh
$274
68
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$418
Cost:
$16
$303 14,976 $115 29 - - - - - - $303
14,976
kWh
$115
29
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
04: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$1,463
Cost:
-
- - - - $307 63 $875 169,561 $281 - -
-
kWh
-
-
kW-months/year
$307
63
MMBtu
$875
169,561
Tgal
$281
-
Tgal
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$12,482
Cost:
-
$9,400 465,346 $3,082 770 - - - - - - $9,400
465,346
kWh
$3,082
770
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,464
Cost:
$1,663
$1,464 72,481 - - - - - - - - $1,464
72,481
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,844
Cost:
$13,381
$2,158 106,856 $686 172 - - - - - - $2,158
106,856
kWh
$686
172
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,670
Cost:
-
$2,027 100,339 $643 161 - - - - - - $2,027
100,339
kWh
$643
161
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,312
Cost:
$1,500
- - - - $1,312 271 - - - - -
-
kWh
-
-
kW-months/year
$1,312
271
MMBtu
-
-
Tgal
-
-
Tgal
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,212
Cost:
$1,500
- - - - $2,212 457 - - - - -
-
kWh
-
-
kW-months/year
$2,212
457
MMBtu
-
-
Tgal
-
-
Tgal
11: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$1,752
Cost:
$500
- - - - $1,752 362 - - - - -
-
kWh
-
-
kW-months/year
$1,752
362
MMBtu
-
-
Tgal
-
-
Tgal
12: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$843
Cost:
$326
- - - - $843 174 - - - - -
-
kWh
-
-
kW-months/year
$843
174
MMBtu
-
-
Tgal
-
-
Tgal
TOTAL RECOMMENDED Savings:
$29,855
Cost:
$19,708
$17,089 845,979 $5,184 1,296 $6,426 1,327 $875 169,561 $281 - $17,089
845,979
kWh
$5,184
1,296
kW-months/year
$6,426
1,327
MMBtu
$875
169,561
Tgal
$281
-
Tgal
TOTAL IMPLEMENTED Savings:
$26,510
Cost:
$18,029
$15,322 758,522 $5,069 1,267 $6,119 1,264 - - - - $15,322
758,522
kWh
$5,069
1,267
kW-months/year
$6,119
1,264
MMBtu
-
-
Tgal
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption