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IAC Assessment: IA0297
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IAC Assessment: IA0297
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IAC Center Iowa State University
Assessment Year 2002
Principal Product Modular mobile houses
NAICS n/a
SIC 2457 -
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 100,000
Annual Production 1,200 Pieces
Production Hrs. Annual 2,340
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $25,106 793,536 kWh $0.03
Electricity Demand $32,326 3,312 kW-months/year $9.76
Natural Gas $60,793 6,604 MMBtu $9.21
TOTAL ENERGY COSTS $119,405
RECOMMENDED SAVINGS* $47,985 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,667
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes By-product Production
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,367
Cost:
$443
$518 16,335 $849 87 - - - - - - $518
16,335
kWh
$849
87
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$705
Cost:
$169
$214 6,756 $491 50 - - - - - - $214
6,756
kWh
$491
50
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$12,209
Cost:
$8,444
$626 19,760 $2,223 228 - - $9,360 - - - $626
19,760
kWh
$2,223
228
kW-months/year
-
-
lb
$9,360
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,300
Cost:
$237
$504 15,912 $796 82 - - - - - - $504
15,912
kWh
$796
82
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$104
Cost:
$333
$104 3,272 - - - - - - - - $104
3,272
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$32,300
Cost:
$15,336
- - - - $28,900 - - - $3,400 - -
-
kWh
-
-
kW-months/year
$28,900
-
lb
-
-
$
$3,400
-
$
TOTAL RECOMMENDED Savings:
$47,985
Cost:
$24,962
$1,966 62,035 $4,359 447 $28,900 - $9,360 - $3,400 - $1,966
62,035
kWh
$4,359
447
kW-months/year
$28,900
-
lb
$9,360
-
$
$3,400
-
$
TOTAL IMPLEMENTED Savings:
$2,667
Cost:
$680
$1,022 32,247 $1,645 169 - - - - - - $1,022
32,247
kWh
$1,645
169
kW-months/year
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes By-product Production