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IAC Assessment: IA0306
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IAC Assessment: IA0306
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IAC Center Iowa State University
Assessment Year 2002
Principal Product Plastic containers
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 98
Plant Area (Sq.Ft.) 75,800
Annual Production 12,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $294,058 10,828,608 kWh $0.03
Electricity Demand $240,168 19,728 kW-months/year $12.17
Natural Gas $32,819 3,499 MMBtu $9.38
TOTAL ENERGY COSTS $574,455
RECOMMENDED SAVINGS* $27,118 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,947
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,924
Cost:
$537
$1,229 45,013 $695 62 $1,229
45,013
kWh
$695
62
kW-months/year
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,147
Cost:
$2,412
$622 22,794 $525 47 $622
22,794
kWh
$525
47
kW-months/year
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$346
Cost:
$532
$346 12,677 - - $346
12,677
kWh
-
-
kW-months/year
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,726
Cost:
-
$1,741 63,773 $985 88 $1,741
63,773
kWh
$985
88
kW-months/year
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,150
Cost:
-
$3,601 131,914 $2,549 227 $3,601
131,914
kWh
$2,549
227
kW-months/year
06: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$14,825
Cost:
$28,000
$10,081 369,250 $4,744 422 $10,081
369,250
kWh
$4,744
422
kW-months/year
TOTAL RECOMMENDED Savings:
$27,118
Cost:
$31,481
$17,620 645,421 $9,498 846 $17,620
645,421
kWh
$9,498
846
kW-months/year
TOTAL IMPLEMENTED Savings:
$11,947
Cost:
$2,949
$7,193 263,494 $4,754 424 $7,193
263,494
kWh
$4,754
424
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand