IAC logo
IAC Assessment: IA0313
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0313
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 2003
Principal Product metal shelving products
NAICS 337215 - Showcase, Partition, Shelving, and Locker Manufacturing
SIC 2599 - Furniture And Fixtures, Nec
Sales $50,000,000-$100,000,000
# of Employees 270
Plant Area (Sq.Ft.) 210,000
Annual Production 40,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $126,305 5,094,600 kWh $0.02
Electricity Demand $104,454 14,364 kW-months/year $7.27
Natural Gas $164,223 40,490 MMBtu $4.06
TOTAL ENERGY COSTS $394,982
RECOMMENDED SAVINGS* $41,064 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,670
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,146
Cost:
$273
$2,011 81,179 $1,135 156 - - - - $2,011
81,179
kWh
$1,135
156
kW-months/year
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,353
Cost:
$155
$862 35,070 $491 67 - - - - $862
35,070
kWh
$491
67
kW-months/year
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,359
Cost:
$3,111
$3,422 138,528 $1,937 266 - - - - $3,422
138,528
kWh
$1,937
266
kW-months/year
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$72
Cost:
$56
$46 1,880 $26 4 - - - - $46
1,880
kWh
$26
4
kW-months/year
-
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,916
Cost:
$9,234
- - - - $3,916 - - - -
-
kWh
-
-
kW-months/year
$3,916
-
$
-
-
$
06: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$4,536
Cost:
$6,400
- - - - - - $4,536 - -
-
kWh
-
-
kW-months/year
-
-
$
$4,536
-
$
07: 4.448 INSTALL AUTOMATIC PART STORAGE / RETREVAL SYSTEM Savings:
$22,682
Cost:
$35,000
- - - - - - $22,682 - -
-
kWh
-
-
kW-months/year
-
-
$
$22,682
-
$
TOTAL RECOMMENDED Savings:
$41,064
Cost:
$54,229
$6,341 256,657 $3,589 493 $3,916 - $27,218 - $6,341
256,657
kWh
$3,589
493
kW-months/year
$3,916
-
$
$27,218
-
$
TOTAL IMPLEMENTED Savings:
$11,670
Cost:
$15,963
$2,057 83,059 $1,161 160 $3,916 - $4,536 - $2,057
83,059
kWh
$1,161
160
kW-months/year
$3,916
-
$
$4,536
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes