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IAC Assessment: IA0313
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IAC Assessment: IA0313
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IAC Center Iowa State University
Assessment Year 2003
Principal Product metal shelving products
NAICS 337215 - Showcase, Partition, Shelving, and Locker Manufacturing
SIC 2599 - Furniture And Fixtures, Nec
Sales $50,000,000-$100,000,000
# of Employees 270
Plant Area (Sq.Ft.) 210,000
Annual Production 40,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $126,305 5,094,600 kWh $0.02
Electricity Demand $104,454 14,364 kW-months/year $7.27
Natural Gas $164,223 40,490 MMBtu $4.06
TOTAL ENERGY COSTS $394,982
RECOMMENDED SAVINGS* $41,064 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,670
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,146
Cost:
$273
$2,011 81,179 $1,135 156 - - - - $2,011
81,179
kWh
$1,135
156
kW-months/year
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,353
Cost:
$155
$862 35,070 $491 67 - - - - $862
35,070
kWh
$491
67
kW-months/year
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,359
Cost:
$3,111
$3,422 138,528 $1,937 266 - - - - $3,422
138,528
kWh
$1,937
266
kW-months/year
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$72
Cost:
$56
$46 1,880 $26 4 - - - - $46
1,880
kWh
$26
4
kW-months/year
-
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,916
Cost:
$9,234
- - - - $3,916 - - - -
-
kWh
-
-
kW-months/year
$3,916
-
$
-
-
$
06: 4.4470 AUTOMATE PAYROLL SYSTEM Savings:
$4,536
Cost:
$6,400
- - - - - - $4,536 - -
-
kWh
-
-
kW-months/year
-
-
$
$4,536
-
$
07: 4.4480 INSTALL AUTOMATIC PART STORAGE / RETREVAL SYSTEM Savings:
$22,682
Cost:
$35,000
- - - - - - $22,682 - -
-
kWh
-
-
kW-months/year
-
-
$
$22,682
-
$
TOTAL RECOMMENDED Savings:
$41,064
Cost:
$54,229
$6,341 256,657 $3,589 493 $3,916 - $27,218 - $6,341
256,657
kWh
$3,589
493
kW-months/year
$3,916
-
$
$27,218
-
$
TOTAL IMPLEMENTED Savings:
$11,670
Cost:
$15,963
$2,057 83,059 $1,161 160 $3,916 - $4,536 - $2,057
83,059
kWh
$1,161
160
kW-months/year
$3,916
-
$
$4,536
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes