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IAC Assessment: IA0320
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IAC Assessment: IA0320
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Iowa State University
Assessment Year 2003
Principal Product hydraulic motors and power steering units
NAICS 333999 - All Other Miscellaneous General Purpose Machinery Manufacturing
SIC 3569 - General Industrial Machinery, Nec
Sales $50,000,000-$100,000,000
# of Employees 267
Plant Area (Sq.Ft.) 184,000
Annual Production 500,000 Pieces
Production Hrs. Annual 6,864
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $568,679 18,059,656 kWh $0.03
Electricity Demand $258,021 36,480 kW-months/year $7.07
Natural Gas $77,628 17,158 MMBtu $4.52
TOTAL ENERGY COSTS $904,328
RECOMMENDED SAVINGS* $47,007 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,559
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,539
Cost:
$449
$2,970 91,710 $1,569 161 - - - - - - $2,970
91,710
kWh
$1,569
161
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,376
Cost:
$457
$2,246 69,085 $1,130 122 - - - - - - $2,246
69,085
kWh
$1,130
122
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,892
Cost:
$25
$5,175 159,245 $2,717 278 - - - - - - $5,175
159,245
kWh
$2,717
278
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$6,565
Cost:
$7,100
$4,305 132,475 $2,260 232 - - - - - - $4,305
132,475
kWh
$2,260
232
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$520
Cost:
$888
$485 14,903 $35 3 - - - - - - $485
14,903
kWh
$35
3
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,629
Cost:
$3,694
$4,346 133,725 $2,283 234 - - - - - - $4,346
133,725
kWh
$2,283
234
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$2,436
Cost:
$2,132
$2,103 64,713 - - $333 74 - - - - $2,103
64,713
kWh
-
-
kW-months/year
$333
74
MMBtu
-
-
lb
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$10,500
Cost:
-
- - - - - - $10,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,500
-
lb
-
-
$
09: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$4,550
Cost:
$2,800
- - - - - - - - $4,550 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$4,550
-
$
TOTAL RECOMMENDED Savings:
$47,007
Cost:
$17,545
$21,630 665,856 $9,994 1,030 $333 74 $10,500 - $4,550 - $21,630
665,856
kWh
$9,994
1,030
kW-months/year
$333
74
MMBtu
$10,500
-
lb
$4,550
-
$
TOTAL IMPLEMENTED Savings:
$15,559
Cost:
$1,337
$3,455 106,613 $1,604 164 - - $10,500 - - - $3,455
106,613
kWh
$1,604
164
kW-months/year
-
-
MMBtu
$10,500
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes