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IAC Assessment: IA0325
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IAC Assessment: IA0325
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Iowa State University
Assessment Year 2003
Principal Product Cheese, Dry Whey and Lactose
NAICS 311513 - Cheese Manufacturing
SIC 2022 - Cheese, Natural And Processed
Sales $50,000,000-$100,000,000
# of Employees 60
Plant Area (Sq.Ft.) 80,400
Annual Production 1,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $351,593 6,867,360 kWh $0.05
Electricity Demand $91,352 14,054 kW-months/year $6.50
Natural Gas $621,748 154,195 MMBtu $4.03
TOTAL ENERGY COSTS $1,064,693
RECOMMENDED SAVINGS* $90,361 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $78,819
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$18,064
Cost:
$1,000
- - - - $18,064 4,483 -
-
kWh
-
-
kW-months/year
$18,064
4,483
MMBtu
02: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$2,881
Cost:
$2,200
- - - - $2,881 715 -
-
kWh
-
-
kW-months/year
$2,881
715
MMBtu
03: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$53,817
Cost:
$18,000
- - - - $53,817 13,354 -
-
kWh
-
-
kW-months/year
$53,817
13,354
MMBtu
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$7,965
Cost:
$4,000
- - - - $7,965 1,968 -
-
kWh
-
-
kW-months/year
$7,965
1,968
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$957
Cost:
$245
$793 15,497 $164 25 - - $793
15,497
kWh
$164
25
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$508
Cost:
$25
$422 8,237 $86 13 - - $422
8,237
kWh
$86
13
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,473
Cost:
$11,035
$4,238 82,780 $1,235 190 - - $4,238
82,780
kWh
$1,235
190
kW-months/year
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$53
Cost:
$133
$53 1,030 - - - - $53
1,030
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$643
Cost:
$433
$534 10,437 $109 17 - - $534
10,437
kWh
$109
17
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$90,361
Cost:
$37,071
$6,040 117,981 $1,594 245 $82,727 20,520 $6,040
117,981
kWh
$1,594
245
kW-months/year
$82,727
20,520
MMBtu
TOTAL IMPLEMENTED Savings:
$78,819
Cost:
$30,305
$5,453 106,514 $1,485 228 $71,881 17,837 $5,453
106,514
kWh
$1,485
228
kW-months/year
$71,881
17,837
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas