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IAC Assessment: IA0328
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IAC Assessment: IA0328
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IAC Center Iowa State University
Assessment Year 2003
Principal Product Automotive Filters and Regulators
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 2,360
Plant Area (Sq.Ft.) 106,321
Annual Production 2,700,000 Pieces
Production Hrs. Annual 4,420
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $125,889 3,981,600 kWh $0.03
Electricity Demand $51,926 9,013 kW-months/year $5.76
Natural Gas $102,052 14,259 MMBtu $7.16
TOTAL ENERGY COSTS $279,867
RECOMMENDED SAVINGS* $12,448 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,310
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$107
Cost:
$145
$45 2,170 $62 6 - - $45
2,170
kWh
$62
6
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,948
Cost:
$254
$808 39,205 $1,140 107 - - $808
39,205
kWh
$1,140
107
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$327
Cost:
$71
$84 4,081 $243 23 - - $84
4,081
kWh
$243
23
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,591
Cost:
$17,302
$2,733 132,669 $3,858 361 - - $2,733
132,669
kWh
$3,858
361
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$636
Cost:
$827
$265 12,847 $371 35 - - $265
12,847
kWh
$371
35
kW-months/year
-
-
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$120
Cost:
$333
$120 5,844 - - - - $120
5,844
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$446
Cost:
$1,365
- - - - $446 75 -
-
kWh
-
-
kW-months/year
$446
75
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$572
Cost:
$1,552
$572 27,786 - - - - $572
27,786
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,701
Cost:
$23,701
$707 34,300 $994 93 - - $707
34,300
kWh
$994
93
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$12,448
Cost:
$45,550
$5,334 258,902 $6,668 625 $446 75 $5,334
258,902
kWh
$6,668
625
kW-months/year
$446
75
MMBtu
TOTAL IMPLEMENTED Savings:
$11,310
Cost:
$42,300
$4,642 225,272 $6,668 625 - - $4,642
225,272
kWh
$6,668
625
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas