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IAC Assessment: IA0330
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IAC Assessment: IA0330
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IAC Center Iowa State University
Assessment Year 2003
Principal Product Frozen Peas and Corn
NAICS 311411 - Frozen Fruit, Juice, and Vegetable Manufacturing
SIC 2037 - Frozen Fruits And Vegetables
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 374,000
Annual Production 57,000,000 Pounds
Production Hrs. Annual 4,632
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $547,908 16,868,638 kWh $0.03
Electricity Demand $417,462 46,570 kW-months/year $8.96
Natural Gas $294,260 73,375 MMBtu $4.01
TOTAL ENERGY COSTS $1,259,630
RECOMMENDED SAVINGS* $50,766 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,786
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,889
Cost:
$1,000
- - - - $1,889 483 -
-
kWh
-
-
kW-months/year
$1,889
483
MMBtu
02: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$916
Cost:
$1,734
- - - - $916 234 -
-
kWh
-
-
kW-months/year
$916
234
MMBtu
03: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$34,175
Cost:
$36,000
- - - - $34,175 8,740 -
-
kWh
-
-
kW-months/year
$34,175
8,740
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$487
Cost:
$23
$327 10,191 $160 26 - - $327
10,191
kWh
$160
26
kW-months/year
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,233
Cost:
$220
$933 29,054 $300 76 - - $933
29,054
kWh
$300
76
kW-months/year
-
-
MMBtu
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,040
Cost:
$99
$2,714 84,544 $1,326 219 - - $2,714
84,544
kWh
$1,326
219
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,173
Cost:
$7,342
$2,715 84,581 $1,458 241 - - $2,715
84,581
kWh
$1,458
241
kW-months/year
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$866
Cost:
$1,149
$583 18,177 $283 47 - - $583
18,177
kWh
$283
47
kW-months/year
-
-
MMBtu
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,303
Cost:
-
$2,303 71,756 - - - - $2,303
71,756
kWh
-
-
kW-months/year
-
-
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$684
Cost:
$1,064
$684 21,306 - - - - $684
21,306
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$50,766
Cost:
$48,631
$10,259 319,609 $3,527 609 $36,980 9,457 $10,259
319,609
kWh
$3,527
609
kW-months/year
$36,980
9,457
MMBtu
TOTAL IMPLEMENTED Savings:
$13,786
Cost:
$9,897
$10,259 319,609 $3,527 609 - - $10,259
319,609
kWh
$3,527
609
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas