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IAC Assessment: IA0333
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IAC Assessment: IA0333
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IAC Center Iowa State University
Assessment Year 2004
Principal Product Oatmeal
NAICS 311230 - Breakfast Cereal Manufacturing
SIC 2043 - Cereal Breakfast Foods
Sales $50,000,000-$100,000,000
# of Employees 142
Plant Area (Sq.Ft.) 110,000
Annual Production 82,500,000 Tons
Production Hrs. Annual 7,488
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $161,990 5,969,376 kWh $0.03
Electricity Demand $116,259 12,576 kW-months/year $9.24
Natural Gas $672 73 MMBtu $9.21
Other Energy $154,864 27,068 MMBtu $5.72
TOTAL ENERGY COSTS $438,705
RECOMMENDED SAVINGS* $22,403 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,776
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,246
Cost:
$500
$2,366 87,301 $880 140 - - $2,366
87,301
kWh
$880
140
kW-months/year
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,169
Cost:
$5,685
$3,046 112,395 $1,123 180 - - $3,046
112,395
kWh
$1,123
180
kW-months/year
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,596
Cost:
$1,698
$1,129 41,797 $467 75 - - $1,129
41,797
kWh
$467
75
kW-months/year
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,792
Cost:
-
$1,321 48,758 $471 76 - - $1,321
48,758
kWh
$471
76
kW-months/year
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,118
Cost:
$1,530
$1,118 41,221 - - - - $1,118
41,221
kWh
-
-
kW-months/year
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,668
Cost:
$184
$1,949 71,886 $719 115 - - $1,949
71,886
kWh
$719
115
kW-months/year
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$284
Cost:
$254
$208 7,679 $76 12 - - $208
7,679
kWh
$76
12
kW-months/year
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,530
Cost:
$2,973
- - - - $7,530 - -
-
kWh
-
-
kW-months/year
$7,530
-
$
TOTAL RECOMMENDED Savings:
$22,403
Cost:
$12,824
$11,137 411,037 $3,736 598 $7,530 - $11,137
411,037
kWh
$3,736
598
kW-months/year
$7,530
-
$
TOTAL IMPLEMENTED Savings:
$10,776
Cost:
$3,473
$2,366 87,301 $880 140 $7,530 - $2,366
87,301
kWh
$880
140
kW-months/year
$7,530
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees