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IAC Assessment: IA0336
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IAC Assessment: IA0336
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IAC Center Iowa State University
Assessment Year 2004
Principal Product Pork Products
NAICS 112210 - Hog and Pig Farming
SIC 2013 - Sausages And Other Prepared Meats
Sales $50,000,000-$100,000,000
# of Employees 140
Plant Area (Sq.Ft.) 70,000
Annual Production 750,000 Pieces
Production Hrs. Annual 2,860
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $119,153 4,172,000 kWh $0.03
Electricity Demand $89,078 9,408 kW-months/year $9.47
Electricity Fees $16,557 - $ -
Natural Gas $313,075 61,187 MMBtu $5.12
LPG $18,745 3,671 MMBtu $5.11
TOTAL ENERGY COSTS $556,608
RECOMMENDED SAVINGS* $56,596 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,651
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$3,854
Cost:
$4,300
- - - - $3,261 637 $593 - -
-
kWh
-
-
kW-months/year
$3,261
637
MMBtu
$593
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$17,930
Cost:
$20,000
- - - - $17,930 3,505 - - -
-
kWh
-
-
kW-months/year
$17,930
3,505
MMBtu
-
-
$
03: 2.1224 REPLACE BOILER Savings:
$27,684
Cost:
$150,000
- - - - $27,684 5,407 - - -
-
kWh
-
-
kW-months/year
$27,684
5,407
MMBtu
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$199
Cost:
$80
$102 3,528 $97 10 - - - - $102
3,528
kWh
$97
10
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$499
Cost:
$400
$289 7,235 $210 30 - - - - $289
7,235
kWh
$210
30
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,139
Cost:
$1,364
$1,312 45,171 $827 87 - - - - $1,312
45,171
kWh
$827
87
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,346
Cost:
$1,197
$718 24,764 $628 66 - - - - $718
24,764
kWh
$628
66
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$906
Cost:
$7,407
$906 31,198 - - - - - - $906
31,198
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,039
Cost:
$7,405
$1,161 40,040 $878 92 - - - - $1,161
40,040
kWh
$878
92
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$56,596
Cost:
$192,153
$4,488 151,936 $2,640 285 $48,875 9,549 $593 - $4,488
151,936
kWh
$2,640
285
kW-months/year
$48,875
9,549
MMBtu
$593
-
$
TOTAL IMPLEMENTED Savings:
$53,651
Cost:
$177,341
$2,421 80,698 $1,762 193 $48,875 9,549 $593 - $2,421
80,698
kWh
$1,762
193
kW-months/year
$48,875
9,549
MMBtu
$593
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost