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IAC Assessment: IA0338
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IAC Assessment: IA0338
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IAC Center Iowa State University
Assessment Year 2004
Principal Product Printing
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 50,000
Annual Production 17,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $107,468 3,125,000 kWh $0.03
Electricity Demand $56,983 9,264 kW-months/year $6.15
Natural Gas $93,406 14,301 MMBtu $6.53
TOTAL ENERGY COSTS $262,358
RECOMMENDED SAVINGS* $80,453 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $80,453
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$457
Cost:
$189
$217 11,980 $320 23 - - $(-80) - $217
11,980
kWh
$320
23
kW-months/year
-
-
MMBtu
$(-80)
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,036
Cost:
$20
$619 23,088 $417 44 - - - - $619
23,088
kWh
$417
44
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$895
Cost:
$2,750
$535 19,968 $360 38 - - - - $535
19,968
kWh
$360
38
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,854
Cost:
$5,572
$1,454 54,316 $1,400 149 - - - - $1,454
54,316
kWh
$1,400
149
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$462
Cost:
-
$272 10,151 $190 20 - - - - $272
10,151
kWh
$190
20
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$74,749
Cost:
$162,500
- - - - $74,749 11,790 - - -
-
kWh
-
-
kW-months/year
$74,749
11,790
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$80,453
Cost:
$171,031
$3,097 119,503 $2,687 274 $74,749 11,790 $(-80) - $3,097
119,503
kWh
$2,687
274
kW-months/year
$74,749
11,790
MMBtu
$(-80)
-
$
TOTAL IMPLEMENTED Savings:
$80,453
Cost:
$171,031
$3,097 119,503 $2,687 274 $74,749 11,790 $(-80) - $3,097
119,503
kWh
$2,687
274
kW-months/year
$74,749
11,790
MMBtu
$(-80)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes