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IAC Assessment: IA0348
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IAC Assessment: IA0348
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IAC Center Iowa State University
Assessment Year 2004
Principal Product paving and construction equipment
NAICS 333999 - All Other Miscellaneous General Purpose Machinery Manufacturing
SIC 3599 - Industrial Machinery, Nec
Sales $100,000,000-$500,000,000
# of Employees 700
Plant Area (Sq.Ft.) 350,000
Annual Production 2,250 Pieces
Production Hrs. Annual 5,460
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $224,461 7,303,900 kWh $0.03
Electricity Demand $165,719 20,808 kW-months/year $7.96
Natural Gas $197,290 28,714 MMBtu $6.87
TOTAL ENERGY COSTS $587,470
RECOMMENDED SAVINGS* $37,751 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,839
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,818
Cost:
$10,704
- - - - $9,818 - - - - - -
-
kWh
-
-
kW-months/year
$9,818
-
$
-
-
MMBtu
-
-
$
02: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$1,336
Cost:
$475
$841 27,300 $495 60 - - - - - - $841
27,300
kWh
$495
60
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$651
Cost:
$146
$410 13,309 $241 24 - - - - - - $410
13,309
kWh
$241
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,888
Cost:
$535
$2,697 87,413 $1,591 192 - - - - $(-400) - $2,697
87,413
kWh
$1,591
192
kW-months/year
-
-
$
-
-
MMBtu
$(-400)
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,829
Cost:
$14,216
$2,158 70,044 $2,671 323 - - - - - - $2,158
70,044
kWh
$2,671
323
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$193
Cost:
$438
- - - - - - $193 28 - - -
-
kWh
-
-
kW-months/year
-
-
$
$193
28
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$383
Cost:
$120
$176 5,706 $207 25 - - - - - - $176
5,706
kWh
$207
25
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$16,653
Cost:
$4,596
$1,648 53,508 $970 118 - - $14,035 2,043 - - $1,648
53,508
kWh
$970
118
kW-months/year
-
-
$
$14,035
2,043
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$37,751
Cost:
$31,230
$7,930 257,280 $6,175 742 $9,818 - $14,228 2,071 $(-400) - $7,930
257,280
kWh
$6,175
742
kW-months/year
$9,818
-
$
$14,228
2,071
MMBtu
$(-400)
-
$
TOTAL IMPLEMENTED Savings:
$35,839
Cost:
$30,197
$6,913 224,274 $5,473 657 $9,818 - $14,035 2,043 $(-400) - $6,913
224,274
kWh
$5,473
657
kW-months/year
$9,818
-
$
$14,035
2,043
MMBtu
$(-400)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes