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IAC Assessment: IA0353
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IAC Assessment: IA0353
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IAC Center Iowa State University
Assessment Year 2004
Principal Product Window Sash Balances
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 60,000
Annual Production 40,000,000 Pieces
Production Hrs. Annual 4,394
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $47,000 1,357,540 kWh $0.03
Electricity Demand $29,165 3,744 kW-months/year $7.79
Natural Gas $40,054 5,564 MMBtu $7.20
TOTAL ENERGY COSTS $116,219
RECOMMENDED SAVINGS* $4,866 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,511
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,450
Cost:
$439
$908 26,192 $542 72 - - $908
26,192
kWh
$542
72
kW-months/year
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$155
Cost:
$312
$98 2,824 $57 8 - - $98
2,824
kWh
$57
8
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$487
Cost:
$40
$304 8,788 $183 24 - - $304
8,788
kWh
$183
24
kW-months/year
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$950
Cost:
$557
- - - - $950 151 -
-
kWh
-
-
kW-months/year
$950
151
MMBtu
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$21
Cost:
$11
$13 369 $8 1 - - $13
369
kWh
$8
1
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$603
Cost:
$444
$377 10,885 $226 30 - - $377
10,885
kWh
$226
30
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$673
Cost:
$1,641
$420 12,129 $253 34 - - $420
12,129
kWh
$253
34
kW-months/year
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$527
Cost:
$599
$527 15,243 - - - - $527
15,243
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$4,866
Cost:
$4,043
$2,647 76,430 $1,269 169 $950 151 $2,647
76,430
kWh
$1,269
169
kW-months/year
$950
151
MMBtu
TOTAL IMPLEMENTED Savings:
$3,511
Cost:
$1,491
$1,602 46,234 $959 127 $950 151 $1,602
46,234
kWh
$959
127
kW-months/year
$950
151
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas