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IAC Assessment: IA0356
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IAC Assessment: IA0356
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IAC Center Iowa State University
Assessment Year 2004
Principal Product automotive parts
NAICS 336320 - Motor Vehicle Electrical and Electronic Equipment Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 340
Plant Area (Sq.Ft.) 135,375
Annual Production 22,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $187,611 5,567,114 kWh $0.03
Electricity Demand $101,674 13,320 kW-months/year $7.63
Electricity Fees $10,798 - $ -
Natural Gas $29,149 3,642 MMBtu $8.00
TOTAL ENERGY COSTS $329,232
RECOMMENDED SAVINGS* $12,121 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,261
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,212
Cost:
$349
$808 23,838 $404 46 $808
23,838
kWh
$404
46
kW-months/year
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,880
Cost:
$200
$1,604 47,531 $1,276 144 $1,604
47,531
kWh
$1,276
144
kW-months/year
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,645
Cost:
$2,290
$369 10,957 $1,276 144 $369
10,957
kWh
$1,276
144
kW-months/year
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,734
Cost:
$6,677
$1,543 45,760 $1,191 134 $1,543
45,760
kWh
$1,191
134
kW-months/year
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$536
Cost:
$752
$353 10,446 $183 21 $353
10,446
kWh
$183
21
kW-months/year
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,860
Cost:
$4,628
$2,860 73,690 - - $2,860
73,690
kWh
-
-
kW-months/year
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$254
Cost:
$120
$126 3,726 $128 14 $126
3,726
kWh
$128
14
kW-months/year
TOTAL RECOMMENDED Savings:
$12,121
Cost:
$15,016
$7,663 215,948 $4,458 503 $7,663
215,948
kWh
$4,458
503
kW-months/year
TOTAL IMPLEMENTED Savings:
$9,261
Cost:
$10,388
$4,803 142,258 $4,458 503 $4,803
142,258
kWh
$4,458
503
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand