IAC logo
IAC Assessment: IA0357
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0357
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 2004
Principal Product window components
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 60,000
Annual Production 2,500,000 Pounds
Production Hrs. Annual 6,240
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $89,705 2,667,040 kWh $0.03
Electricity Demand $46,320 5,760 kW-months/year $8.04
Natural Gas $84,756 11,810 MMBtu $7.18
TOTAL ENERGY COSTS $220,781
RECOMMENDED SAVINGS* $220,234 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $219,109
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,879
Cost:
$2,445
- - - - $1,879 - - - -
-
kWh
-
-
kW-months/year
$1,879
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,225
Cost:
$349
$1,115 33,194 $510 64 - - $(-400) - $1,115
33,194
kWh
$510
64
kW-months/year
-
-
$
$(-400)
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,125
Cost:
$25
$773 23,088 $352 44 - - - - $773
23,088
kWh
$352
44
kW-months/year
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$657
Cost:
$262
$452 13,479 $205 26 - - - - $452
13,479
kWh
$205
26
kW-months/year
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,027
Cost:
$23
$5,350 159,609 $2,677 337 - - - - $5,350
159,609
kWh
$2,677
337
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$447
Cost:
$654
$307 9,169 $140 18 - - - - $307
9,169
kWh
$140
18
kW-months/year
-
-
$
-
-
$
07: 4.113 INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT Savings:
$206,874
Cost:
$145,850
$(-10,738) (-319,675) $7,012 825 - - $210,600 - $(-10,738)
(-319,675)
kWh
$7,012
825
kW-months/year
-
-
$
$210,600
-
$
TOTAL RECOMMENDED Savings:
$220,234
Cost:
$149,608
$(-2,741) (-81,136) $10,896 1,314 $1,879 - $210,200 - $(-2,741)
(-81,136)
kWh
$10,896
1,314
kW-months/year
$1,879
-
$
$210,200
-
$
TOTAL IMPLEMENTED Savings:
$219,109
Cost:
$149,583
$(-3,514) (-104,224) $10,544 1,269 $1,879 - $210,200 - $(-3,514)
(-104,224)
kWh
$10,544
1,269
kW-months/year
$1,879
-
$
$210,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes