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IAC Assessment: IA0357
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IAC Assessment: IA0357
IAC Center Iowa State University
Assessment Year 2004
Principal Product window components
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 60,000
Annual Production 2,500,000 Pounds
Production Hrs. Annual 6,240
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $89,705 2,667,040 kWh $0.03
Electricity Demand $46,320 5,760 kW-months/year $8.04
Natural Gas $84,756 11,810 MMBtu $7.18
TOTAL ENERGY COSTS $220,781
RECOMMENDED SAVINGS* $220,234 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $219,109
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,879
Cost:
$2,445
- - - - $1,879 - - - -
-
kWh
-
-
kW-months/year
$1,879
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,225
Cost:
$349
$1,115 33,194 $510 64 - - $(-400) - $1,115
33,194
kWh
$510
64
kW-months/year
-
-
$
$(-400)
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,125
Cost:
$25
$773 23,088 $352 44 - - - - $773
23,088
kWh
$352
44
kW-months/year
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$657
Cost:
$262
$452 13,479 $205 26 - - - - $452
13,479
kWh
$205
26
kW-months/year
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,027
Cost:
$23
$5,350 159,609 $2,677 337 - - - - $5,350
159,609
kWh
$2,677
337
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$447
Cost:
$654
$307 9,169 $140 18 - - - - $307
9,169
kWh
$140
18
kW-months/year
-
-
$
-
-
$
07: 4.1130 INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT Savings:
$206,874
Cost:
$145,850
$(-10,738) (-319,675) $7,012 825 - - $210,600 - $(-10,738)
(-319,675)
kWh
$7,012
825
kW-months/year
-
-
$
$210,600
-
$
TOTAL RECOMMENDED Savings:
$220,234
Cost:
$149,608
$(-2,741) (-81,136) $10,896 1,314 $1,879 - $210,200 - $(-2,741)
(-81,136)
kWh
$10,896
1,314
kW-months/year
$1,879
-
$
$210,200
-
$
TOTAL IMPLEMENTED Savings:
$219,109
Cost:
$149,583
$(-3,514) (-104,224) $10,544 1,269 $1,879 - $210,200 - $(-3,514)
(-104,224)
kWh
$10,544
1,269
kW-months/year
$1,879
-
$
$210,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes