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IAC Assessment: IA0359
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IAC Assessment: IA0359
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IAC Center Iowa State University
Assessment Year 2005
Principal Product Juices, dressings, and sauces
NAICS 311941 - Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2035 - Pickles, Sauces, And Salad Dressings
Sales $50,000,000-$100,000,000
# of Employees 138
Plant Area (Sq.Ft.) 110,000
Annual Production 200,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,980 2,928,623 kWh $0.03
Electricity Demand $37,125 6,496 kW-months/year $5.72
Electricity Fees $5,559 - $ -
Natural Gas $244,690 33,509 MMBtu $7.30
TOTAL ENERGY COSTS $386,354
RECOMMENDED SAVINGS* $32,310 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,051
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$15,800
Cost:
$6,352
- - $800 83 - - - - $15,000 - -
-
kWh
$800
83
kW-months/year
-
-
MMBtu
-
-
$
$15,000
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$774
Cost:
$76
$414 19,842 $360 38 - - - - - - $414
19,842
kWh
$360
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,024
Cost:
$790
$3,221 154,128 $2,803 296 - - - - - - $3,221
154,128
kWh
$2,803
296
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,593
Cost:
$500
$761 36,400 - - - - $2,832 - - - $761
36,400
kWh
-
-
kW-months/year
-
-
MMBtu
$2,832
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$518
Cost:
$30,000
$277 13,292 $241 25 - - - - - - $277
13,292
kWh
$241
25
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$299
Cost:
$504
$299 14,283 - - - - - - - - $299
14,283
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$1,436
Cost:
$1,000
- - - - $1,436 198 - - - - -
-
kWh
-
-
kW-months/year
$1,436
198
MMBtu
-
-
$
-
-
$
08: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$3,866
Cost:
$1,223
- - - - - - $3,866 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,866
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$32,310
Cost:
$40,445
$4,972 237,945 $4,204 442 $1,436 198 $6,698 - $15,000 - $4,972
237,945
kWh
$4,204
442
kW-months/year
$1,436
198
MMBtu
$6,698
-
$
$15,000
-
$
TOTAL IMPLEMENTED Savings:
$9,051
Cost:
$32,370
$4,211 201,545 $3,404 359 $1,436 198 - - - - $4,211
201,545
kWh
$3,404
359
kW-months/year
$1,436
198
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product