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IAC Assessment: IA0362
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IAC Assessment: IA0362
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IAC Center Iowa State University
Assessment Year 2005
Principal Product Pre-engineered buildings
NAICS 332311 - Prefabricated Metal Building and Component Manufacturing
SIC 3448 - Prefabricated Metal Buildings
Sales $50,000,000-$100,000,000
# of Employees 140
Plant Area (Sq.Ft.) 230,000
Annual Production 40,000 Tons
Production Hrs. Annual 5,512
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $107,243 3,516,585 kWh $0.03
Electricity Demand $125,331 9,816 kW-months/year $12.77
Electricity Fees $12,362 - $ -
Natural Gas $182,659 24,617 MMBtu $7.42
TOTAL ENERGY COSTS $427,595
RECOMMENDED SAVINGS* $27,395 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,603
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$385
Cost:
$30
$202 6,614 $183 14 - - - - - - $202
6,614
kWh
$183
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,270
Cost:
$1,000
$4,339 142,105 $3,931 310 - - - - - - $4,339
142,105
kWh
$3,931
310
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$845
Cost:
$207
$465 15,177 $380 34 - - - - - - $465
15,177
kWh
$380
34
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,552
Cost:
$3,000
$496 16,280 $1,056 84 - - - - - - $496
16,280
kWh
$1,056
84
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$429
Cost:
$502
$210 6,893 $219 17 - - - - - - $210
6,893
kWh
$219
17
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$511
Cost:
$1,309
$511 16,762 - - - - - - - - $511
16,762
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$791
Cost:
$350
- - - - $791 119 - - - - -
-
kWh
-
-
kW-months/year
$791
119
MMBtu
-
-
$
-
-
$
08: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$6,630
Cost:
-
- - - - $6,630 997 - - - - -
-
kWh
-
-
kW-months/year
$6,630
997
MMBtu
-
-
$
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$352
Cost:
$471
$184 6,036 $168 13 - - - - - - $184
6,036
kWh
$168
13
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$6,630
Cost:
$2,280
- - - - - - $6,630 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,630
-
$
-
-
$
11: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,000
Cost:
-
- - - - - - - - $1,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,000
-
$
TOTAL RECOMMENDED Savings:
$27,395
Cost:
$9,149
$6,407 209,867 $5,937 471 $7,421 1,116 $6,630 - $1,000 - $6,407
209,867
kWh
$5,937
471
kW-months/year
$7,421
1,116
MMBtu
$6,630
-
$
$1,000
-
$
TOTAL IMPLEMENTED Savings:
$10,603
Cost:
$4,973
$5,229 171,314 $5,374 423 - - - - - - $5,229
171,314
kWh
$5,374
423
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost