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IAC Assessment: IA0388
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IAC Assessment: IA0388
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IAC Center Iowa State University
Assessment Year 2006
Principal Product Electric Utility Equipment
NAICS 333923 - Overhead Traveling Crane, Hoist, and Monorail System Manufacturing
SIC 3531 - Construction Machinery
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 135,000
Annual Production 2,254 Pieces
Production Hrs. Annual 7,488
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $213,318 6,799,448 kWh $0.03
Electricity Demand $75,536 18,552 kW-months/year $4.07
Natural Gas $88,807 11,034 MMBtu $8.05
TOTAL ENERGY COSTS $377,661
RECOMMENDED SAVINGS* $66,792 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,513
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,190
Cost:
$4,918
$3,472 110,601 $718 177 - - $3,472
110,601
kWh
$718
177
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,183
Cost:
$6,385
$1,639 52,198 $544 135 - - $1,639
52,198
kWh
$544
135
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,587
Cost:
$3,234
$2,587 82,391 - - - - $2,587
82,391
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,069
Cost:
$1,000
$2,069 65,894 - - - - $2,069
65,894
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,869
Cost:
$480
$3,205 102,063 $664 163 - - $3,205
102,063
kWh
$664
163
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,922
Cost:
$52
$2,422 77,126 $500 124 - - $2,422
77,126
kWh
$500
124
kW-months/year
-
-
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,279
Cost:
$1,972
$1,092 28,798 $187 46 - - $1,092
28,798
kWh
$187
46
kW-months/year
-
-
MMBtu
08: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$47,693
Cost:
$45,600
$(-1,878) (-57,754) $(-388) (-96) $49,959 6,206 $(-1,878)
(-57,754)
kWh
$(-388)
(-96)
kW-months/year
$49,959
6,206
MMBtu
TOTAL RECOMMENDED Savings:
$66,792
Cost:
$63,641
$14,608 461,317 $2,225 549 $49,959 6,206 $14,608
461,317
kWh
$2,225
549
kW-months/year
$49,959
6,206
MMBtu
TOTAL IMPLEMENTED Savings:
$65,513
Cost:
$61,669
$13,516 432,519 $2,038 503 $49,959 6,206 $13,516
432,519
kWh
$2,038
503
kW-months/year
$49,959
6,206
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas