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IAC Assessment: IA0389
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IAC Assessment: IA0389
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IAC Center Iowa State University
Assessment Year 2006
Principal Product Aluminum Die Casting
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $5,000,000-$10,000,000
# of Employees 74
Plant Area (Sq.Ft.) 46,000
Annual Production 2,200,000 Pounds
Production Hrs. Annual 6,500
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $107,802 2,856,720 kWh $0.04
Electricity Demand $26,515 6,168 kW-months/year $4.30
Electricity Fees $18,077 - $ -
Natural Gas $325,421 59,118 MMBtu $5.50
TOTAL ENERGY COSTS $477,815
RECOMMENDED SAVINGS* $48,092 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$394
Cost:
$344
$310 8,190 $84 16 - - $310
8,190
kWh
$84
16
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$376
Cost:
$42
$296 7,800 $80 14 - - $296
7,800
kWh
$80
14
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,332
Cost:
$322
$1,057 27,902 $275 52 - - $1,057
27,902
kWh
$275
52
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,671
Cost:
$4,008
$1,240 32,734 $431 78 - - $1,240
32,734
kWh
$431
78
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$848
Cost:
$1,836
$667 17,589 $181 32 - - $667
17,589
kWh
$181
32
kW-months/year
-
-
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$667
Cost:
$77
$667 17,586 - - - - $667
17,586
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$493
Cost:
$305
$388 10,236 $105 19 - - $388
10,236
kWh
$105
19
kW-months/year
-
-
MMBtu
08: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$24,825
Cost:
$2,100
- - - - $24,825 2,554 -
-
kWh
-
-
kW-months/year
$24,825
2,554
MMBtu
09: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$17,486
Cost:
$87,000
- - - - $17,486 1,799 -
-
kWh
-
-
kW-months/year
$17,486
1,799
MMBtu
TOTAL RECOMMENDED Savings:
$48,092
Cost:
$96,034
$4,625 122,037 $1,156 211 $42,311 4,353 $4,625
122,037
kWh
$1,156
211
kW-months/year
$42,311
4,353
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas