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IAC Assessment: IA0390
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IAC Assessment: IA0390
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IAC Center Iowa State University
Assessment Year 2006
Principal Product Paving Asphalt
NAICS 324121 - Asphalt Paving Mixture and Block Manufacturing
SIC 2951 - Asphalt Paving Mixtures And Blocks
Sales $10,000,000-$50,000,000
# of Employees 33
Plant Area (Sq.Ft.) 17,600
Annual Production 125,000 Tons
Production Hrs. Annual 6,600
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $60,707 652,000 kWh $0.09
Natural Gas $1,068,710 121,591 MMBtu $8.79
TOTAL ENERGY COSTS $1,129,417
RECOMMENDED SAVINGS* $225,135 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,605
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$53,488
Cost:
$1,000
- - $53,488 5,770 -
-
kWh
$53,488
5,770
MMBtu
02: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$13,877
Cost:
$850
- - $13,877 1,497 -
-
kWh
$13,877
1,497
MMBtu
03: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$146,308
Cost:
$18,000
- - $146,308 15,783 -
-
kWh
$146,308
15,783
MMBtu
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$8,812
Cost:
$3,600
- - $8,812 951 -
-
kWh
$8,812
951
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$892
Cost:
$1,124
$892 10,148 - - $892
10,148
kWh
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$453
Cost:
$496
$453 5,162 - - $453
5,162
kWh
-
-
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,305
Cost:
$896
$1,305 14,858 - - $1,305
14,858
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$225,135
Cost:
$25,966
$2,650 30,168 $222,485 24,001 $2,650
30,168
kWh
$222,485
24,001
MMBtu
TOTAL IMPLEMENTED Savings:
$63,605
Cost:
$5,496
$1,305 14,858 $62,300 6,721 $1,305
14,858
kWh
$62,300
6,721
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas