IAC logo
IAC Assessment: IA0401
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0401
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 2006
Principal Product Rolls of plastic
NAICS 326112 - Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 135,000
Annual Production 107,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $949,896 25,162,884 kWh $0.04
Electricity Demand $334,283 44,436 kW-months/year $7.52
Natural Gas $242,547 26,967 MMBtu $8.99
TOTAL ENERGY COSTS $1,526,726
RECOMMENDED SAVINGS* $49,450 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,778
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,847
Cost:
$47
$1,447 38,263 $400 53 - - $1,447
38,263
kWh
$400
53
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,645
Cost:
$2,882
$2,856 75,570 $789 104 - - $2,856
75,570
kWh
$789
104
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,417
Cost:
$3,991
$1,895 50,145 $522 68 - - $1,895
50,145
kWh
$522
68
kW-months/year
-
-
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,519
Cost:
$194
$1,979 52,354 $540 72 - - $1,979
52,354
kWh
$540
72
kW-months/year
-
-
MMBtu
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$16,486
Cost:
$2,500
$10,623 281,037 $5,863 64 - - $10,623
281,037
kWh
$5,863
64
kW-months/year
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,783
Cost:
$1,475
$2,972 78,624 $811 108 - - $2,972
78,624
kWh
$811
108
kW-months/year
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,437
Cost:
$1,550
$6,671 171,051 $1,766 235 - - $6,671
171,051
kWh
$1,766
235
kW-months/year
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,801
Cost:
$444
- - - - $1,801 140 -
-
kWh
-
-
kW-months/year
$1,801
140
MMBtu
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,280
Cost:
$25,700
- - - - $7,280 810 -
-
kWh
-
-
kW-months/year
$7,280
810
MMBtu
10: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,235
Cost:
$18
$27,190 719,196 - - $(-25,955) (-2,887) $27,190
719,196
kWh
-
-
kW-months/year
$(-25,955)
(-2,887)
MMBtu
TOTAL RECOMMENDED Savings:
$49,450
Cost:
$38,801
$55,633 1,466,240 $10,691 704 $(-16,874) (-1,937) $55,633
1,466,240
kWh
$10,691
704
kW-months/year
$(-16,874)
(-1,937)
MMBtu
TOTAL IMPLEMENTED Savings:
$39,778
Cost:
$37,233
$21,772 575,993 $8,925 469 $9,081 950 $21,772
575,993
kWh
$8,925
469
kW-months/year
$9,081
950
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas