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IAC Assessment: IA0402
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IAC Assessment: IA0402
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IAC Center Iowa State University
Assessment Year 2007
Principal Product Handles and Latches
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 130,000
Annual Production 5,500,000 Pieces
Production Hrs. Annual 8,736
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $334,933 5,905,800 kWh $0.06
Electricity Demand $22,003 12,372 kW-months/year $1.78
Natural Gas $217,712 21,301 MMBtu $10.22
TOTAL ENERGY COSTS $574,648
RECOMMENDED SAVINGS* $101,084 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $98,813
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,419
Cost:
$512
$2,322 41,057 $97 56 - - $2,322
41,057
kWh
$97
56
kW-months/year
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,179
Cost:
$1,720
$4,964 87,852 $215 142 - - $4,964
87,852
kWh
$215
142
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$36,343
Cost:
$44,874
$34,837 616,584 $1,506 847 - - $34,837
616,584
kWh
$1,506
847
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$993
Cost:
$6,575
$841 14,893 $152 86 - - $841
14,893
kWh
$152
86
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,589
Cost:
$7,711
$2,483 43,994 $106 60 - - $2,483
43,994
kWh
$106
60
kW-months/year
-
-
MMBtu
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$116
Cost:
$158
$110 1,950 $6 3 - - $110
1,950
kWh
$6
3
kW-months/year
-
-
MMBtu
07: 2.2514 COVER OPEN TANKS Savings:
$6,793
Cost:
$599
- - - - $6,793 665 -
-
kWh
-
-
kW-months/year
$6,793
665
MMBtu
08: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$229
Cost:
$137
- - - - $229 22 -
-
kWh
-
-
kW-months/year
$229
22
MMBtu
09: 2.1134 ELIMINATE LEAKS IN COMBUSTIBLE GAS LINES Savings:
$765
Cost:
$667
- - - - $765 75 -
-
kWh
-
-
kW-months/year
$765
75
MMBtu
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,271
Cost:
$3,989
- - - - $2,271 222 -
-
kWh
-
-
kW-months/year
$2,271
222
MMBtu
11: 2.7314 REDUCE VENTILATION AIR Savings:
$38,317
Cost:
$10,141
- - - - $38,317 3,899 -
-
kWh
-
-
kW-months/year
$38,317
3,899
MMBtu
12: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$5,070
Cost:
$3,770
$5,070 89,742 - - - - $5,070
89,742
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$101,084
Cost:
$80,853
$50,627 896,072 $2,082 1,194 $48,375 4,883 $50,627
896,072
kWh
$2,082
1,194
kW-months/year
$48,375
4,883
MMBtu
TOTAL IMPLEMENTED Savings:
$98,813
Cost:
$76,864
$50,627 896,072 $2,082 1,194 $46,104 4,661 $50,627
896,072
kWh
$2,082
1,194
kW-months/year
$46,104
4,661
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas