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IAC Assessment: IA0405
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IAC Assessment: IA0405
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IAC Center Iowa State University
Assessment Year 2007
Principal Product Refrigerator components
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 54
Plant Area (Sq.Ft.) 92,000
Annual Production 8,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $338,556 8,235,216 kWh $0.04
Electricity Demand $214,620 17,064 kW-months/year $12.58
Natural Gas $21,074 1,886 MMBtu $11.17
TOTAL ENERGY COSTS $574,250
RECOMMENDED SAVINGS* $41,221 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,554
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,619
Cost:
$100
$1,069 26,992 $550 52 - - - - $1,069
26,992
kWh
$550
52
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,837
Cost:
$500
$1,843 46,550 $994 89 - - - - $1,843
46,550
kWh
$994
89
kW-months/year
-
-
$
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,667
Cost:
$19,110
$9,528 240,615 $5,139 462 - - - - $9,528
240,615
kWh
$5,139
462
kW-months/year
-
-
$
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,224
Cost:
$2,791
$741 18,665 $483 43 - - - - $741
18,665
kWh
$483
43
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,324
Cost:
$238
$2,160 54,538 $1,164 104 - - - - $2,160
54,538
kWh
$1,164
104
kW-months/year
-
-
$
-
-
MMBtu
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,587
Cost:
$300
- - - - $4,587 - - - -
-
kWh
-
-
kW-months/year
$4,587
-
$
-
-
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,458
Cost:
$125
$1,597 40,316 $861 78 - - - - $1,597
40,316
kWh
$861
78
kW-months/year
-
-
$
-
-
MMBtu
08: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$2,837
Cost:
$800
- - - - - - $2,837 254 -
-
kWh
-
-
kW-months/year
-
-
$
$2,837
254
MMBtu
09: 2.7314 REDUCE VENTILATION AIR Savings:
$7,668
Cost:
$4,500
- - - - - - $7,668 686 -
-
kWh
-
-
kW-months/year
-
-
$
$7,668
686
MMBtu
TOTAL RECOMMENDED Savings:
$41,221
Cost:
$28,464
$16,938 427,676 $9,191 828 $4,587 - $10,505 940 $16,938
427,676
kWh
$9,191
828
kW-months/year
$4,587
-
$
$10,505
940
MMBtu
TOTAL IMPLEMENTED Savings:
$26,554
Cost:
$9,354
$7,410 187,061 $4,052 366 $4,587 - $10,505 940 $7,410
187,061
kWh
$4,052
366
kW-months/year
$4,587
-
$
$10,505
940
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas