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IAC Assessment: IA0407
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IAC Assessment: IA0407
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IAC Center Iowa State University
Assessment Year 2007
Principal Product Insulated Galss
NAICS 327211 - Flat Glass Manufacturing
SIC 3211 - Flat Glass
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 586,400
Annual Production 6,411,849 Pieces
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $958,853 24,689,567 kWh $0.04
Electricity Demand $639,706 64,212 kW-months/year $9.96
Natural Gas $368,436 39,020 MMBtu $9.44
TOTAL ENERGY COSTS $1,966,995
RECOMMENDED SAVINGS* $180,107 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,924
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$132,474
Cost:
$185,735
$93,936 2,414,805 $38,538 3,870 $93,936
2,414,805
kWh
$38,538
3,870
kW-months/year
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,098
Cost:
$4,794
$1,487 38,234 $611 62 $1,487
38,234
kWh
$611
62
kW-months/year
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,719
Cost:
$38,791
$17,234 443,040 $8,485 852 $17,234
443,040
kWh
$8,485
852
kW-months/year
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,657
Cost:
$4,543
$3,657 93,952 - - $3,657
93,952
kWh
-
-
kW-months/year
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,366
Cost:
$1,000
$5,808 149,281 $3,558 357 $5,808
149,281
kWh
$3,558
357
kW-months/year
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,084
Cost:
$12,025
$727 18,684 $357 36 $727
18,684
kWh
$357
36
kW-months/year
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,709
Cost:
$16,692
$3,825 98,338 $1,884 190 $3,825
98,338
kWh
$1,884
190
kW-months/year
TOTAL RECOMMENDED Savings:
$180,107
Cost:
$263,580
$126,674 3,256,334 $53,433 5,367 $126,674
3,256,334
kWh
$53,433
5,367
kW-months/year
TOTAL IMPLEMENTED Savings:
$41,924
Cost:
$61,153
$28,913 743,191 $13,011 1,307 $28,913
743,191
kWh
$13,011
1,307
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand