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IAC Assessment: IA0410
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IAC Assessment: IA0410
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IAC Center Iowa State University
Assessment Year 2007
Principal Product Specialty Chemicals and Pet Food
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $1,000,000-$5,000,000
# of Employees 57
Plant Area (Sq.Ft.) 67,000
Annual Production 7,800,000 Pounds
Production Hrs. Annual 8,736
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $75,264 2,072,800 kWh $0.04
Electricity Demand $65,520 364 kW-months/year $180.00
Natural Gas $578,637 71,571 MMBtu $8.08
TOTAL ENERGY COSTS $719,421
RECOMMENDED SAVINGS* $31,146 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,146
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,031
Cost:
$13,186
$651 133,471 $3,380 225 - - $651
133,471
kWh
$3,380
225
kW-months/year
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$799
Cost:
$1,078
$799 21,465 - - - - $799
21,465
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$1,146
Cost:
$2,400
- - - - $1,146 142 -
-
kWh
-
-
kW-months/year
$1,146
142
MMBtu
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,767
Cost:
$1,200
- - - - $4,767 590 -
-
kWh
-
-
kW-months/year
$4,767
590
MMBtu
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$10,352
Cost:
$3,350
- - - - $10,352 1,281 -
-
kWh
-
-
kW-months/year
$10,352
1,281
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,135
Cost:
$2,000
- - - - $7,135 883 -
-
kWh
-
-
kW-months/year
$7,135
883
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$93
Cost:
$38
$48 1,323 $45 3 - - $48
1,323
kWh
$45
3
kW-months/year
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,443
Cost:
$215
$1,228 59,580 $215 82 - - $1,228
59,580
kWh
$215
82
kW-months/year
-
-
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,380
Cost:
$280
$875 24,120 $505 34 - - $875
24,120
kWh
$505
34
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$31,146
Cost:
$23,747
$3,601 239,959 $4,145 344 $23,400 2,896 $3,601
239,959
kWh
$4,145
344
kW-months/year
$23,400
2,896
MMBtu
TOTAL IMPLEMENTED Savings:
$31,146
Cost:
$23,747
$3,601 239,959 $4,145 344 $23,400 2,896 $3,601
239,959
kWh
$4,145
344
kW-months/year
$23,400
2,896
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas