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IAC Assessment: IA0419
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IAC Assessment: IA0419
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IAC Center Iowa State University
Assessment Year 2007
Principal Product Mufflers
NAICS 333413 - Industrial and Commercial Fan and Blower and Air Purification Equipment Manufacturing
SIC 3564 - Blowers And Fans
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 227,560
Annual Production 2,500,000 Pieces
Production Hrs. Annual 3,406
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $227,313 6,035,334 kWh $0.04
Electricity Demand $136,661 15,756 kW-months/year $8.67
Electricity Fees $29,726 - $ -
Natural Gas $262,466 27,807 MMBtu $9.44
TOTAL ENERGY COSTS $656,166
RECOMMENDED SAVINGS* $46,129 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,849
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$4,302
Cost:
$1,140
- - - - - - $4,302 508 -
-
kWh
-
-
kW-months/year
-
-
$
$4,302
508
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$678
Cost:
$25
$375 10,218 $303 36 - - - - $375
10,218
kWh
$303
36
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,055
Cost:
$500
$2,798 76,226 $2,257 268 - - - - $2,798
76,226
kWh
$2,257
268
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,431
Cost:
$174
$793 21,507 $638 76 - - - - $793
21,507
kWh
$638
76
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$758
Cost:
$1,001
$758 20,651 - - - - - - $758
20,651
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,515
Cost:
$7,460
$2,499 68,087 $2,016 240 - - - - $2,499
68,087
kWh
$2,016
240
kW-months/year
-
-
$
-
-
MMBtu
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$5,450
Cost:
$1,200
$5,450 148,500 - - - - - - $5,450
148,500
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$19,032
Cost:
$19,062
- - - - $19,032 - - - -
-
kWh
-
-
kW-months/year
$19,032
-
$
-
-
MMBtu
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,583
Cost:
$3,300
- - - - - - $2,583 305 -
-
kWh
-
-
kW-months/year
-
-
$
$2,583
305
MMBtu
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,325
Cost:
$800
$1,287 35,049 $1,038 123 - - - - $1,287
35,049
kWh
$1,038
123
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$46,129
Cost:
$34,662
$13,960 380,238 $6,252 743 $19,032 - $6,885 813 $13,960
380,238
kWh
$6,252
743
kW-months/year
$19,032
-
$
$6,885
813
MMBtu
TOTAL IMPLEMENTED Savings:
$16,849
Cost:
$6,826
$10,668 290,644 $3,598 427 - - $2,583 305 $10,668
290,644
kWh
$3,598
427
kW-months/year
-
-
$
$2,583
305
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas