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IAC Assessment: IA0421
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IAC Assessment: IA0421
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IAC Center Iowa State University
Assessment Year 2007
Principal Product Air Filters
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3564 - Blowers And Fans
Sales $100,000,000-$500,000,000
# of Employees 495
Plant Area (Sq.Ft.) 175,631
Annual Production 55,000,000 Units
Production Hrs. Annual 6,864
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $298,769 8,407,500 kWh $0.04
Electricity Demand $173,710 17,988 kW-months/year $9.66
Electricity Fees $10,913 - $ -
Natural Gas $269,550 38,234 MMBtu $7.05
TOTAL ENERGY COSTS $752,942
RECOMMENDED SAVINGS* $31,042 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,407
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$5,499
Cost:
$675
$3,721 105,428 $1,778 185 - - - - $3,721
105,428
kWh
$1,778
185
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,635
Cost:
$651
- - - - $5,635 799 - - -
-
kWh
-
-
kW-months/year
$5,635
799
MMBtu
-
-
Tgal
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$950
Cost:
$2,575
$568 2,704 $382 1 - - - - $568
2,704
kWh
$382
1
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,109
Cost:
$4,080
$1,427 40,427 $682 72 - - - - $1,427
40,427
kWh
$682
72
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$2,951
Cost:
$500
$2,951 78,467 - - - - - - $2,951
78,467
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.7316 CENTRALIZE CONTROL OF EXHAUST FANS TO ENSURE THEIR SHUTDOWN, OR ESTABLISH PROGRAM TO ENSURE MANUAL SHUTDOWN Savings:
$2,749
Cost:
$60
- - - - $2,749 390 - - -
-
kWh
-
-
kW-months/year
$2,749
390
MMBtu
-
-
Tgal
07: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$1,093
Cost:
$1,800
- - - - $1,093 155 - - -
-
kWh
-
-
kW-months/year
$1,093
155
MMBtu
-
-
Tgal
08: 3.4151 MINIMIZE WATER USAGE Savings:
$10,056
Cost:
$400
- - - - $9,686 1,374 $370 1,314,835 -
-
kWh
-
-
kW-months/year
$9,686
1,374
MMBtu
$370
1,314,835
Tgal
TOTAL RECOMMENDED Savings:
$31,042
Cost:
$10,741
$8,667 227,026 $2,842 258 $19,163 2,718 $370 1,314,835 $8,667
227,026
kWh
$2,842
258
kW-months/year
$19,163
2,718
MMBtu
$370
1,314,835
Tgal
TOTAL IMPLEMENTED Savings:
$25,407
Cost:
$10,090
$8,667 227,026 $2,842 258 $13,528 1,919 $370 1,314,835 $8,667
227,026
kWh
$2,842
258
kW-months/year
$13,528
1,919
MMBtu
$370
1,314,835
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal