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IAC Assessment: IA0435
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IAC Assessment: IA0435
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IAC Center Iowa State University
Assessment Year 2008
Principal Product Monolithic, insulated and fabricated glass
NAICS 327215 - Glass Product Manufacturing Made of Purchased Glass
SIC 3231 - Products Of Purchased Glass
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 105,000
Annual Production 10,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $334,485 6,622,007 kWh $0.05
Electricity Demand $109,226 21,900 kW-months/year $4.99
Natural Gas $7,610 621 MMBtu $12.25
TOTAL ENERGY COSTS $451,321
RECOMMENDED SAVINGS* $46,591 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,700
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$9,332
Cost:
$252
$7,862 155,302 $1,470 301 $7,862
155,302
kWh
$1,470
301
kW-months/year
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,663
Cost:
$45
$6,441 127,296 $1,222 245 $6,441
127,296
kWh
$1,222
245
kW-months/year
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$978
Cost:
$240
$821 16,223 $157 31 $821
16,223
kWh
$157
31
kW-months/year
04: 2.2514 COVER OPEN TANKS Savings:
$881
Cost:
$225
$881 17,410 - - $881
17,410
kWh
-
-
kW-months/year
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$22,079
Cost:
$36,423
$18,559 366,789 $3,520 705 $18,559
366,789
kWh
$3,520
705
kW-months/year
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,172
Cost:
$1,917
$908 17,924 $264 53 $908
17,924
kWh
$264
53
kW-months/year
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$552
Cost:
$1,309
$552 10,875 - - $552
10,875
kWh
-
-
kW-months/year
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,096
Cost:
$317
$1,762 34,818 $334 67 $1,762
34,818
kWh
$334
67
kW-months/year
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,838
Cost:
$15
$1,838 36,317 - - $1,838
36,317
kWh
-
-
kW-months/year
TOTAL RECOMMENDED Savings:
$46,591
Cost:
$40,743
$39,624 782,954 $6,967 1,402 $39,624
782,954
kWh
$6,967
1,402
kW-months/year
TOTAL IMPLEMENTED Savings:
$12,700
Cost:
$1,816
$11,073 218,717 $1,627 332 $11,073
218,717
kWh
$1,627
332
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand