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IAC Assessment: IA0441
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IAC Assessment: IA0441
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IAC Center Iowa State University
Assessment Year 2009
Principal Product Industrail hose
NAICS 326220 - Rubber and Plastics Hoses and Belting Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 280,000
Annual Production 22,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $660,798 20,085,793 kWh $0.03
Electricity Demand $248,414 34,464 kW-months/year $7.21
Natural Gas $533,422 64,514 MMBtu $8.27
TOTAL ENERGY COSTS $1,442,634
RECOMMENDED SAVINGS* $120,860 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,812
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,701
Cost:
$680
$1,901 58,454 $800 113 - - $1,901
58,454
kWh
$800
113
kW-months/year
-
-
MMBtu
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,759
Cost:
$17,051
$4,966 152,851 $2,793 392 - - $4,966
152,851
kWh
$2,793
392
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,444
Cost:
$702
$1,720 52,177 $724 102 - - $1,720
52,177
kWh
$724
102
kW-months/year
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,935
Cost:
$825
$1,436 44,177 $499 82 - - $1,436
44,177
kWh
$499
82
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,456
Cost:
$650
$4,456 137,098 - - - - $4,456
137,098
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,420
Cost:
$1,820
$7,420 222,898 - - - - $7,420
222,898
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$853
Cost:
$479
$853 26,243 - - - - $853
26,243
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,129
Cost:
$760
- - - - $2,129 259 -
-
kWh
-
-
kW-months/year
$2,129
259
MMBtu
09: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$49,777
Cost:
$70,000
- - - - $49,777 6,063 -
-
kWh
-
-
kW-months/year
$49,777
6,063
MMBtu
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$25,097
Cost:
$27,000
$25,097 772,208 - - - - $25,097
772,208
kWh
-
-
kW-months/year
-
-
MMBtu
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$16,289
Cost:
$16,600
$16,289 501,209 - - - - $16,289
501,209
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$120,860
Cost:
$136,567
$64,138 1,967,315 $4,816 689 $51,906 6,322 $64,138
1,967,315
kWh
$4,816
689
kW-months/year
$51,906
6,322
MMBtu
TOTAL IMPLEMENTED Savings:
$46,812
Cost:
$45,541
$43,959 1,351,837 $724 102 $2,129 259 $43,959
1,351,837
kWh
$724
102
kW-months/year
$2,129
259
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas