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IAC Assessment: IA0452
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IAC Assessment: IA0452
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IAC Center Iowa State University
Assessment Year 2010
Principal Product Custom Molded Rubber Products
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3061 - Mechanical Rubber Goods
Sales $5,000,000-$10,000,000
# of Employees 60
Plant Area (Sq.Ft.) 60,000
Annual Production 1,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $41,965 812,990 kWh $0.05
Electricity Demand $16,168 1,897 kW-months/year $8.52
Electricity Fees $547 - $ -
Natural Gas $8,681 1,436 MMBtu $6.05
TOTAL ENERGY COSTS $67,361
RECOMMENDED SAVINGS* $14,418 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,300
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$509
Cost:
$20
$386 7,488 $123 14 $386
7,488
kWh
$123
14
kW-months/year
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$244
Cost:
$285
$184 3,556 $60 7 $184
3,556
kWh
$60
7
kW-months/year
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,308
Cost:
$98
$991 19,218 $317 37 $991
19,218
kWh
$317
37
kW-months/year
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,118
Cost:
$824
$1,231 23,855 $1,887 220 $1,231
23,855
kWh
$1,887
220
kW-months/year
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$482
Cost:
$769
$365 7,070 $117 13 $365
7,070
kWh
$117
13
kW-months/year
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,217
Cost:
$60
$848 16,443 $369 43 $848
16,443
kWh
$369
43
kW-months/year
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,294
Cost:
$8,619
$4,690 90,899 $1,604 187 $4,690
90,899
kWh
$1,604
187
kW-months/year
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,246
Cost:
$1,600
$1,246 24,147 - - $1,246
24,147
kWh
-
-
kW-months/year
TOTAL RECOMMENDED Savings:
$14,418
Cost:
$12,275
$9,941 192,676 $4,477 521 $9,941
192,676
kWh
$4,477
521
kW-months/year
TOTAL IMPLEMENTED Savings:
$11,300
Cost:
$11,451
$8,710 168,821 $2,590 301 $8,710
168,821
kWh
$2,590
301
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand