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IAC Assessment: IA0458
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IAC Assessment: IA0458
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IAC Center Iowa State University
Assessment Year 2010
Principal Product Automotive Battery Grids
NAICS 335911 - Storage Battery Manufacturing
SIC 3691 - Storage Batteries
Sales <$500,000
# of Employees 55
Plant Area (Sq.Ft.) 90,000
Annual Production 85,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $363,297 12,531,930 kWh $0.03
Electricity Demand $118,029 19,848 kW-months/year $5.95
Electricity Fees $21,612 - $ -
Natural Gas $654,490 91,471 MMBtu $7.16
TOTAL ENERGY COSTS $1,157,428
RECOMMENDED SAVINGS* $89,008 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $84,230
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,473
Cost:
$1,020
$1,140 39,312 $333 56 - - $1,140
39,312
kWh
$333
56
kW-months/year
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,769
Cost:
$2,181
$1,769 61,010 - - - - $1,769
61,010
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$48,853
Cost:
$11,000
- - - - $48,853 6,823 -
-
kWh
-
-
kW-months/year
$48,853
6,823
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,520
Cost:
$2,139
$2,714 93,592 $806 136 - - $2,714
93,592
kWh
$806
136
kW-months/year
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,683
Cost:
$2,050
- - - - $4,683 654 -
-
kWh
-
-
kW-months/year
$4,683
654
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,258
Cost:
$25
$794 27,384 $464 78 - - $794
27,384
kWh
$464
78
kW-months/year
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$816
Cost:
$500
$518 17,842 $298 50 - - $518
17,842
kWh
$298
50
kW-months/year
-
-
MMBtu
08: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$26,636
Cost:
$22,000
$26,636 918,500 - - - - $26,636
918,500
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$89,008
Cost:
$40,915
$33,571 1,157,640 $1,901 320 $53,536 7,477 $33,571
1,157,640
kWh
$1,901
320
kW-months/year
$53,536
7,477
MMBtu
TOTAL IMPLEMENTED Savings:
$84,230
Cost:
$38,751
$30,063 1,036,664 $631 106 $53,536 7,477 $30,063
1,036,664
kWh
$631
106
kW-months/year
$53,536
7,477
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas