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IAC Assessment: IA0459
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IAC Assessment: IA0459
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IAC Center Iowa State University
Assessment Year 2010
Principal Product Dairy, Nonfat dry milk
NAICS 311511 - Fluid Milk Manufacturing
SIC 2023 - Dry, Condensed, Evaporated Products
Sales $50,000,000-$100,000,000
# of Employees 47
Plant Area (Sq.Ft.) 78,000
Annual Production 500,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $457,883 6,903,000 kWh $0.07
Electricity Demand $83,938 11,587 kW-months/year $7.24
Natural Gas $1,012,258 190,031 MMBtu $5.33
TOTAL ENERGY COSTS $1,554,079
RECOMMENDED SAVINGS* $72,227 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,076
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,460
Cost:
$3,923
$3,513 52,951 $947 130 - - $3,513
52,951
kWh
$947
130
kW-months/year
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,643
Cost:
$1,978
$1,643 24,760 - - - - $1,643
24,760
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$21,406
Cost:
$10,000
$21,406 322,392 - - - - $21,406
322,392
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$23,761
Cost:
$1,000
- - - - $23,761 4,458 -
-
kWh
-
-
kW-months/year
$23,761
4,458
MMBtu
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$7,611
Cost:
$1,500
- - - - $7,611 1,428 -
-
kWh
-
-
kW-months/year
$7,611
1,428
MMBtu
06: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$2,057
Cost:
$1,500
- - - - $2,057 386 -
-
kWh
-
-
kW-months/year
$2,057
386
MMBtu
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$700
Cost:
$1,000
- - - - $700 130 -
-
kWh
-
-
kW-months/year
$700
130
MMBtu
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,899
Cost:
$329
$3,349 50,436 $550 76 - - $3,349
50,436
kWh
$550
76
kW-months/year
-
-
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,256
Cost:
$500
$4,572 68,853 $684 95 - - $4,572
68,853
kWh
$684
95
kW-months/year
-
-
MMBtu
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,434
Cost:
$450
$1,248 18,746 $186 26 - - $1,248
18,746
kWh
$186
26
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$72,227
Cost:
$22,180
$35,731 538,138 $2,367 327 $34,129 6,402 $35,731
538,138
kWh
$2,367
327
kW-months/year
$34,129
6,402
MMBtu
TOTAL IMPLEMENTED Savings:
$38,076
Cost:
$6,752
$11,434 172,240 $2,181 301 $24,461 4,588 $11,434
172,240
kWh
$2,181
301
kW-months/year
$24,461
4,588
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas