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IAC Assessment: IA0460
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IAC Assessment: IA0460
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IAC Center Iowa State University
Assessment Year 2011
Principal Product Pellet Die and Hammer Mills
NAICS 333120 - Construction Machinery Manufacturing
SIC 3531 - Construction Machinery
Sales <$500,000
# of Employees 81
Plant Area (Sq.Ft.) 120,000
Annual Production 1 Units
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $181,575 3,624,252 kWh $0.05
Electricity Demand $3,236 628 kW-months/year $5.15
Natural Gas $24,037 2,916 MMBtu $8.24
TOTAL ENERGY COSTS $208,848
RECOMMENDED SAVINGS* $12,081 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,581
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,522
Cost:
$4,244
$2,047 40,768 $475 80 - - $2,047
40,768
kWh
$475
80
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,099
Cost:
$7,498
$4,260 84,864 $839 163 - - $4,260
84,864
kWh
$839
163
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$802
Cost:
$1,695
$575 11,457 $227 44 - - $575
11,457
kWh
$227
44
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$282
Cost:
$200
$282 5,624 - - - - $282
5,624
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$195
Cost:
$200
$147 2,926 $48 10 - - $147
2,926
kWh
$48
10
kW-months/year
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$333
Cost:
$200
$285 5,684 $48 10 - - $285
5,684
kWh
$48
10
kW-months/year
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$367
Cost:
$50
$281 5,600 $86 17 - - $281
5,600
kWh
$86
17
kW-months/year
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$575
Cost:
$50
$495 9,780 $80 16 - - $495
9,780
kWh
$80
16
kW-months/year
-
-
MMBtu
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,176
Cost:
$3,670
$1,019 20,305 $157 30 - - $1,019
20,305
kWh
$157
30
kW-months/year
-
-
MMBtu
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$730
Cost:
$200
- - - - $730 89 -
-
kWh
-
-
kW-months/year
$730
89
MMBtu
TOTAL RECOMMENDED Savings:
$12,081
Cost:
$18,007
$9,391 187,008 $1,960 369 $730 89 $9,391
187,008
kWh
$1,960
369
kW-months/year
$730
89
MMBtu
TOTAL IMPLEMENTED Savings:
$10,581
Cost:
$17,557
$8,749 174,302 $1,832 344 - - $8,749
174,302
kWh
$1,832
344
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas