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IAC Assessment: IA0466
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IAC Assessment: IA0466
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IAC Center Iowa State University
Assessment Year 2011
Principal Product Coiled Steel Springs
NAICS 332613 - Spring Manufacturing
SIC 3495 - Wire Springs
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 17,067,111 Pounds
Production Hrs. Annual 5,329
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,229 1,564,500 kWh $0.04
Electricity Demand $27,854 4,752 kW-months/year $5.86
Electricity Fees $2,549 - $ -
Natural Gas $59,679 11,139 MMBtu $5.36
TOTAL ENERGY COSTS $145,311
RECOMMENDED SAVINGS* $19,081 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,242
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,117
Cost:
$500
$1,452 41,147 $665 113 - - $1,452
41,147
kWh
$665
113
kW-months/year
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$159
Cost:
$310
$113 3,194 $46 8 - - $113
3,194
kWh
$46
8
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$224
Cost:
$25
$154 4,368 $70 12 - - $154
4,368
kWh
$70
12
kW-months/year
-
-
MMBtu
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$199
Cost:
$35
$150 4,359 $49 8 - - $150
4,359
kWh
$49
8
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,338
Cost:
$6,607
$1,470 41,670 $868 148 - - $1,470
41,670
kWh
$868
148
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,604
Cost:
$11,597
$3,160 89,544 $1,444 246 - - $3,160
89,544
kWh
$1,444
246
kW-months/year
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$343
Cost:
$308
$343 10,099 - - - - $343
10,099
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$8,615
Cost:
$16,800
- - - - $8,615 1,607 -
-
kWh
-
-
kW-months/year
$8,615
1,607
MMBtu
09: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$482
Cost:
$480
- - - - $482 90 -
-
kWh
-
-
kW-months/year
$482
90
MMBtu
TOTAL RECOMMENDED Savings:
$19,081
Cost:
$36,662
$6,842 194,381 $3,142 535 $9,097 1,697 $6,842
194,381
kWh
$3,142
535
kW-months/year
$9,097
1,697
MMBtu
TOTAL IMPLEMENTED Savings:
$10,242
Cost:
$19,837
$6,688 190,013 $3,072 523 $482 90 $6,688
190,013
kWh
$3,072
523
kW-months/year
$482
90
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas