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IAC Assessment: IA0468
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IAC Assessment: IA0468
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IAC Center Iowa State University
Assessment Year 2011
Principal Product Shingles
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $50,000,000-$100,000,000
# of Employees 80
Plant Area (Sq.Ft.) 112,000
Annual Production 1,466,000 Units
Production Hrs. Annual 8,736
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $466,333 9,603,476 kWh $0.05
Electricity Demand $160,732 18,192 kW-months/year $8.84
Electricity Fees $50,109 - $ -
Natural Gas $291,023 49,308 MMBtu $5.90
TOTAL ENERGY COSTS $968,197
RECOMMENDED SAVINGS* $60,985 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,381
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$384
Cost:
$361
$312 5,941 $72 8 - - $312
5,941
kWh
$72
8
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,516
Cost:
$20,588
$16,650 317,116 $3,866 436 - - $16,650
317,116
kWh
$3,866
436
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$877
Cost:
$240
$877 16,704 - - - - $877
16,704
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,433
Cost:
$740
- - - - $1,433 243 -
-
kWh
-
-
kW-months/year
$1,433
243
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$453
Cost:
$23
$368 7,008 $85 10 - - $368
7,008
kWh
$85
10
kW-months/year
-
-
MMBtu
06: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$2,025
Cost:
$150
- - - - $2,025 343 -
-
kWh
-
-
kW-months/year
$2,025
343
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,116
Cost:
$3,625
$2,530 48,189 $586 66 - - $2,530
48,189
kWh
$586
66
kW-months/year
-
-
MMBtu
08: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$21,972
Cost:
$10,000
- - - - $21,972 3,724 -
-
kWh
-
-
kW-months/year
$21,972
3,724
MMBtu
09: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$4,944
Cost:
$2,436
- - - - $4,944 838 -
-
kWh
-
-
kW-months/year
$4,944
838
MMBtu
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,265
Cost:
$1,000
- - - - $5,265 892 -
-
kWh
-
-
kW-months/year
$5,265
892
MMBtu
TOTAL RECOMMENDED Savings:
$60,985
Cost:
$39,163
$20,737 394,958 $4,609 520 $35,639 6,040 $20,737
394,958
kWh
$4,609
520
kW-months/year
$35,639
6,040
MMBtu
TOTAL IMPLEMENTED Savings:
$15,381
Cost:
$4,950
$1,557 29,653 $157 18 $13,667 2,316 $1,557
29,653
kWh
$157
18
kW-months/year
$13,667
2,316
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas