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IAC Assessment: IA0491
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IAC Assessment: IA0491
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IAC Center Iowa State University
Assessment Year 2012
Principal Product Thermoset Composites
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 189
Plant Area (Sq.Ft.) 150,000
Annual Production 0 Units
Production Hrs. Annual 6,120
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $297,097 8,297,592 kWh $0.04
Electricity Demand $210,073 20,037 kW-months/year $10.48
Electricity Fees $8,953 - $ -
Natural Gas $1,137,674 206,290 MMBtu $5.51
TOTAL ENERGY COSTS $1,653,797
RECOMMENDED SAVINGS* $18,497 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,219
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,631
Cost:
$600
$1,706 45,350 $925 89 - - $1,706
45,350
kWh
$925
89
kW-months/year
-
-
MMBtu
02: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$2,278
Cost:
$530
$1,353 35,827 $925 89 - - $1,353
35,827
kWh
$925
89
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,619
Cost:
$10,841
$2,999 79,560 $1,620 156 - - $2,999
79,560
kWh
$1,620
156
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,510
Cost:
$18,286
$4,226 112,061 $2,284 220 - - $4,226
112,061
kWh
$2,284
220
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,096
Cost:
$2,626
$2,096 55,603 - - - - $2,096
55,603
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$363
Cost:
$175
- - - - $363 66 -
-
kWh
-
-
kW-months/year
$363
66
MMBtu
TOTAL RECOMMENDED Savings:
$18,497
Cost:
$33,058
$12,380 328,401 $5,754 554 $363 66 $12,380
328,401
kWh
$5,754
554
kW-months/year
$363
66
MMBtu
TOTAL IMPLEMENTED Savings:
$16,219
Cost:
$32,528
$11,027 292,574 $4,829 465 $363 66 $11,027
292,574
kWh
$4,829
465
kW-months/year
$363
66
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas