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IAC Assessment: IA0506
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IAC Assessment: IA0506
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IAC Center Iowa State University
Assessment Year 2013
Principal Product Machined OEM Components
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 130,000
Annual Production 2,500,000 Pieces
Production Hrs. Annual 6,864
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,965 2,855,520 kWh $0.03
Electricity Demand $134,507 8,616 kW-months/year $15.61
Natural Gas $5,594 919 MMBtu $6.09
TOTAL ENERGY COSTS $239,066
RECOMMENDED SAVINGS* $65,373 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,228
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$24,332
Cost:
$5,000
- - $24,332 1,560 - - -
-
kWh
$24,332
1,560
kW-months/year
-
-
$
02: 2.8112 COMBINE UTILITY METERS Savings:
$31,535
Cost:
$40,000
- - $31,535 2,027 - - -
-
kWh
$31,535
2,027
kW-months/year
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$932
Cost:
$500
$543 15,991 $389 28 - - $543
15,991
kWh
$389
28
kW-months/year
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,271
Cost:
$10,035
$1,260 37,065 $1,011 65 - - $1,260
37,065
kWh
$1,011
65
kW-months/year
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$751
Cost:
$4,480
$421 12,373 - - $330 - $421
12,373
kWh
-
-
kW-months/year
$330
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$444
Cost:
$1,450
$444 13,048 - - - - $444
13,048
kWh
-
-
kW-months/year
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$830
Cost:
$177
$460 13,522 $370 24 - - $460
13,522
kWh
$370
24
kW-months/year
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,278
Cost:
$11,250
$3,006 88,411 $1,272 87 - - $3,006
88,411
kWh
$1,272
87
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$65,373
Cost:
$72,892
$6,134 180,410 $58,909 3,791 $330 - $6,134
180,410
kWh
$58,909
3,791
kW-months/year
$330
-
$
TOTAL IMPLEMENTED Savings:
$5,228
Cost:
$16,642
$3,128 91,999 $1,770 116 $330 - $3,128
91,999
kWh
$1,770
116
kW-months/year
$330
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes