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IAC Assessment: IA0507
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IAC Assessment: IA0507
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IAC Center Iowa State University
Assessment Year 2013
Principal Product Spray Dried Porcine Product
NAICS 311611 - Animal (except Poultry) Slaughtering
SIC 2048 - Prepared Feeds, Nec
Sales $10,000,000-$50,000,000
# of Employees 33
Plant Area (Sq.Ft.) 50,551
Annual Production 18,500,000 Pounds
Production Hrs. Annual 7,488
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $298,828 3,626,520 kWh $0.08
Electricity Demand $89,000 10,476 kW-months/year $8.50
Natural Gas $390,799 80,992 MMBtu $4.83
TOTAL ENERGY COSTS $778,627
RECOMMENDED SAVINGS* $68,682 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $67,340
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,483
Cost:
$4,993
$7,280 74,131 $1,203 119 - - $7,280
74,131
kWh
$1,203
119
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,279
Cost:
$1,198
$1,098 13,328 $181 21 - - $1,098
13,328
kWh
$181
21
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,933
Cost:
$2,826
$2,933 35,584 - - - - $2,933
35,584
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$9,686
Cost:
$7,803
- - - - $9,686 2,005 -
-
kWh
-
-
kW-months/year
$9,686
2,005
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$13,342
Cost:
$1,000
- - - - $13,342 2,762 -
-
kWh
-
-
kW-months/year
$13,342
2,762
MMBtu
06: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$1,342
Cost:
$500
- - - - $1,342 272 -
-
kWh
-
-
kW-months/year
$1,342
272
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$792
Cost:
$650
$681 8,265 $111 13 - - $681
8,265
kWh
$111
13
kW-months/year
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$576
Cost:
$25
$494 5,990 $82 10 - - $494
5,990
kWh
$82
10
kW-months/year
-
-
MMBtu
09: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$4,196
Cost:
$10,318
$3,474 42,173 $722 85 - - $3,474
42,173
kWh
$722
85
kW-months/year
-
-
MMBtu
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$26,053
Cost:
$13,600
$22,827 277,025 $3,226 384 - - $22,827
277,025
kWh
$3,226
384
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$68,682
Cost:
$42,913
$38,787 456,496 $5,525 632 $24,370 5,039 $38,787
456,496
kWh
$5,525
632
kW-months/year
$24,370
5,039
MMBtu
TOTAL IMPLEMENTED Savings:
$67,340
Cost:
$42,413
$38,787 456,496 $5,525 632 $23,028 4,767 $38,787
456,496
kWh
$5,525
632
kW-months/year
$23,028
4,767
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas