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IAC Assessment: IA0509
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IAC Assessment: IA0509
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IAC Center Iowa State University
Assessment Year 2013
Principal Product Welded Pipe
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498 - Fabricated Pipe And Fittings
Sales $100,000,000-$500,000,000
# of Employees 400
Plant Area (Sq.Ft.) 200,000
Annual Production 250,000 Tons
Production Hrs. Annual 8,736
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $784,754 21,666,222 kWh $0.04
Electricity Demand $380,653 91,166 kW-months/year $4.18
Electricity Fees $38,881 - $ -
Natural Gas $45,318 6,831 MMBtu $6.63
TOTAL ENERGY COSTS $1,249,606
RECOMMENDED SAVINGS* $101,252 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $101,252
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$80,219
Cost:
$283,479
$69,229 1,912,397 $10,990 2,627 $69,229
1,912,397
kWh
$10,990
2,627
kW-months/year
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,482
Cost:
$2,684
$1,272 35,212 $210 48 $1,272
35,212
kWh
$210
48
kW-months/year
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,438
Cost:
$549
$4,724 130,498 $714 181 $4,724
130,498
kWh
$714
181
kW-months/year
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$5,088
Cost:
$750
$5,088 140,540 - - $5,088
140,540
kWh
-
-
kW-months/year
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$110
Cost:
$50
$110 3,048 - - $110
3,048
kWh
-
-
kW-months/year
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,616
Cost:
$30,838
$3,895 107,590 $721 172 $3,895
107,590
kWh
$721
172
kW-months/year
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,690
Cost:
$180
$1,439 39,749 $251 60 $1,439
39,749
kWh
$251
60
kW-months/year
08: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$684
Cost:
$870
$590 16,293 $94 22 $590
16,293
kWh
$94
22
kW-months/year
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,925
Cost:
$425
$1,925 53,188 - - $1,925
53,188
kWh
-
-
kW-months/year
TOTAL RECOMMENDED Savings:
$101,252
Cost:
$319,825
$88,272 2,438,515 $12,980 3,111 $88,272
2,438,515
kWh
$12,980
3,111
kW-months/year
TOTAL IMPLEMENTED Savings:
$101,252
Cost:
$319,825
$88,272 2,438,515 $12,980 3,111 $88,272
2,438,515
kWh
$12,980
3,111
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand