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IAC Assessment: IA0527
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IAC Assessment: IA0527
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IAC Center Iowa State University
Assessment Year 2014
Principal Product Plastic Bins
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 145
Plant Area (Sq.Ft.) 80,000
Annual Production 50,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $519,883 14,572,992 kWh $0.04
Electricity Demand $396,095 24,578 kW-months/year $16.12
Electricity Fees $31,198 - $ -
Natural Gas $10,737 1,858 MMBtu $5.78
TOTAL ENERGY COSTS $957,913
RECOMMENDED SAVINGS* $30,058 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,843
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,002
Cost:
$11,806
$5,559 155,721 $3,443 214 - - $5,559
155,721
kWh
$3,443
214
kW-months/year
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$10,226
Cost:
$100
- - $8,499 528 $1,727 - -
-
kWh
$8,499
528
kW-months/year
$1,727
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,843
Cost:
$365
$4,227 118,374 $2,616 163 - - $4,227
118,374
kWh
$2,616
163
kW-months/year
-
-
$
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,490
Cost:
$810
$621 17,384 $869 54 - - $621
17,384
kWh
$869
54
kW-months/year
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,000
Cost:
$2,939
$618 17,297 $382 24 - - $618
17,297
kWh
$382
24
kW-months/year
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$577
Cost:
$1,116
$577 16,160 - - - - $577
16,160
kWh
-
-
kW-months/year
-
-
$
07: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$646
Cost:
$210
$399 11,182 $247 15 - - $399
11,182
kWh
$247
15
kW-months/year
-
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$274
Cost:
$75
$274 7,687 - - - - $274
7,687
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$30,058
Cost:
$17,421
$12,275 343,805 $16,056 998 $1,727 - $12,275
343,805
kWh
$16,056
998
kW-months/year
$1,727
-
$
TOTAL IMPLEMENTED Savings:
$6,843
Cost:
$365
$4,227 118,374 $2,616 163 - - $4,227
118,374
kWh
$2,616
163
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees