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IAC Assessment: IA0532
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IAC Assessment: IA0532
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IAC Center Iowa State University
Assessment Year 2015
Principal Product Bread and Rolls
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $50,000,000-$100,000,000
# of Employees 135
Plant Area (Sq.Ft.) 47,299
Annual Production 69,193,595 Pounds
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $173,664 4,651,800 kWh $0.04
Electricity Demand $142,656 9,114 kW-months/year $15.65
Electricity Fees $15,416 - $ -
Natural Gas $309,955 52,883 MMBtu $5.86
TOTAL ENERGY COSTS $641,691
RECOMMENDED SAVINGS* $29,845 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,203
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,363
Cost:
$44,410
$4,742 127,265 $4,621 298 - - - - $4,742
127,265
kWh
$4,621
298
kW-months/year
-
-
$
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,883
Cost:
$2,175
- - - - - - $5,883 1,004 -
-
kWh
-
-
kW-months/year
-
-
$
$5,883
1,004
MMBtu
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$4,544
Cost:
$2,460
- - - - $4,544 - - - -
-
kWh
-
-
kW-months/year
$4,544
-
$
-
-
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,935
Cost:
$9,474
$3,293 88,526 $2,642 170 - - - - $3,293
88,526
kWh
$2,642
170
kW-months/year
-
-
$
-
-
MMBtu
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$1,465
Cost:
$210
- - - - - - $1,465 250 -
-
kWh
-
-
kW-months/year
-
-
$
$1,465
250
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,098
Cost:
$85
$616 16,557 $482 32 - - - - $616
16,557
kWh
$482
32
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$893
Cost:
$35
$483 13,728 $410 26 - - - - $483
13,728
kWh
$410
26
kW-months/year
-
-
$
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$664
Cost:
$1,752
$273 7,315 $391 25 - - - - $273
7,315
kWh
$391
25
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$29,845
Cost:
$60,601
$9,407 253,391 $8,546 552 $4,544 - $7,348 1,254 $9,407
253,391
kWh
$8,546
552
kW-months/year
$4,544
-
$
$7,348
1,254
MMBtu
TOTAL IMPLEMENTED Savings:
$24,203
Cost:
$58,056
$8,791 236,834 $8,064 520 - - $7,348 1,254 $8,791
236,834
kWh
$8,064
520
kW-months/year
-
-
$
$7,348
1,254
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas