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IAC Assessment: IA0540
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IAC Assessment: IA0540
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Iowa State University
Assessment Year 2015
Principal Product Plastic Pipe
NAICS 326122 - Plastics Pipe and Pipe Fitting Manufacturing
SIC 3084 - Plastics Pipe
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 38,500
Annual Production 22,000,000 Pounds
Production Hrs. Annual 6,912
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $395,826 6,630,000 kWh $0.06
Electricity Demand $207,348 15,696 kW-months/year $13.21
Electricity Fees $26,277 - $ -
TOTAL ENERGY COSTS $629,451
RECOMMENDED SAVINGS* $61,595 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand One-time Revenue or Avoided Cost Electricity Usage Electricity Demand One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$24,230
Cost:
$58,000
- - - - $24,230 - -
-
kWh
-
-
kW-months/year
$24,230
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,824
Cost:
$22,377
$10,203 170,900 $4,621 349 - - $10,203
170,900
kWh
$4,621
349
kW-months/year
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,814
Cost:
$7,338
$4,921 82,434 $1,893 143 - - $4,921
82,434
kWh
$1,893
143
kW-months/year
-
-
$
04: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$6,054
Cost:
$15,000
$4,629 77,544 $1,425 108 - - $4,629
77,544
kWh
$1,425
108
kW-months/year
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,905
Cost:
$15,307
$3,905 65,407 - - - - $3,905
65,407
kWh
-
-
kW-months/year
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,863
Cost:
$357
$1,863 32,221 - - - - $1,863
32,221
kWh
-
-
kW-months/year
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,669
Cost:
$265
$1,203 20,146 $466 35 - - $1,203
20,146
kWh
$466
35
kW-months/year
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,257
Cost:
$70
$908 15,206 $349 26 - - $908
15,206
kWh
$349
26
kW-months/year
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$979
Cost:
$4,550
$979 16,395 - - - - $979
16,395
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$61,595
Cost:
$123,264
$28,611 480,253 $8,754 661 $24,230 - $28,611
480,253
kWh
$8,754
661
kW-months/year
$24,230
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand One-time Revenue or Avoided Cost Electricity Usage Electricity Demand One-time Revenue or Avoided Cost